Test 5 — torch stuck open (tso), Erform test 5 and, Powermax30 – Hypertherm Powermax30 Service Manual User Manual
Page 58

MAINTENANCE
powermax30
Service Manual
3-19
Test 5 – torch stuck open (TSO)
Before the torch’s trigger is pulled and gas starts to flow, the nozzle and electrode should be closed. If not, the
power supply will detect a TSO, or “torch stuck open,” fault. Use the following test to determine if the torch is stuck
open.
1. Set the ON/OFF switch to OFF (O).
2. Measure the resistance from the torch lead’s white wire group and red wire to the positive and negative
connections on the power supply. The resistance should read as closed.
3. If the resistance reads as open, then the nozzle and electrode are not touching, or one of the wires in the torch
lead is broken. Make sure that the torch plunger moves freely in the torch head. If it does not, replace the torch
head. If the torch parts are working properly, replace the torch lead.
White wire
group
Red wire
- EDGE Pro Ti Shape Cutting Control Rev.2 (288 pages)
- 80669J Rev.3 (304 pages)
- HD3070 Plasma Arc Cutting System w/ Manual Gas Console (281 pages)
- MAXPRO200 Rev.2 (294 pages)
- MicroEDGE Pro Shape Cutting Control Rev.2 (182 pages)
- HPR260 Auto Gas Preventive Maintenance Program Rev.4 (288 pages)
- Powermax1650 (317 pages)
- Shape Cutting Control (66 pages)
- PHC Sensor (58 pages)
- HTA Rev 6.00 Operators Manual (212 pages)
- HTA Rev 7.00 Install Guide (242 pages)
- THC Control Board Replacement (13 pages)
- THC Plasma Interfacer Upgrade (9 pages)
- THC X-Y Table Product Configuration (20 pages)
- D845GERG2 (128 pages)
- MRT2 (64 pages)
- MRT (98 pages)
- Duramax Hyamp Long Handheld Torches (92 pages)
- Duramax Hyamp Robotic Torch (74 pages)
- HyIntensity Fiber Laser Rev.3 (240 pages)
- PCBS-0124 (70 pages)
- SuperMicro 370SBA 533Mhz (90 pages)
- LR2075 (56 pages)
- Phoenix 8.0 (585 pages)
- LH2125 (60 pages)
- HD3070 w/ Automatic Gas (35 pages)
- HD3070 w/Manual Gas (43 pages)
- HD4070 Rev.8 (278 pages)
- HD4070 Product Configuration (88 pages)
- HPR800XD Manual Gas Preventive Maintenance Program Rev.1 (33 pages)
- HPR800XD Manual Gas Preventive Maintenance Program Rev.1 (32 pages)
- HPR800XD Manual Gas Rev.2 (368 pages)
- HPRXD Short Torch with Integrated Lead Rev.1 (30 pages)
- HT4001 (59 pages)
- DuraChill 5 HP Air-Cooled Chiller For Hypertherm (29 pages)
- HT4001 Air Injected Water Muffler System (40 pages)
- H601 Power Supplies (62 pages)
- MAX200 Remote Switch (9 pages)
- HT4100 Plasma Arc Cutting System Operating (50 pages)
- HT4001 Plasma Arc Cutting System (259 pages)
- HSD130 HySpeed Plasma (233 pages)
- HySpeed HT2000 Plasma Arc Cutting System Rev.7 (53 pages)
- HySpeed HT2000 Plasma Arc Cutting System Rev.27 (289 pages)
- MAX200 Water Muffler (39 pages)
- HT2000LHF Product Configuration (23 pages)