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Troubleshooting – Greenheck USGF (462077) User Manual

Page 10

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Model USGF Ultimate Steel Grease Fan

®

Troubleshooting

WARNING: Before taking any corrective action, make certain unit is not capable of operation during repairs.

PROBLEM

CAUSE

CORRECTIVE ACTION

Excessive Noise /

Vibration

Wheel rubbing inlet

Adjust wheel and/or inlet cone. Tighten wheel hub or bearing collars

on shaft.

V‑belt drive

Tighten pulleys on motor/fan shaft. Adjust belt tension. Align pulleys

properly, see page 7/figure 15‑16. Replace worn belts or pulleys.

Bearings

Replace defective bearing(s). Lubricate bearings. Tighten collars and

fasteners.

Wheel unbalance

Clean all dirt off wheel. Check wheel balance, rebalance in place if

necessary.

Bad bearings

Replace.

Belts too tight or too loose

Adjust tension, see figure 18.

Wheel improperly aligned and rubbing

Center wheel on inlet, see figure 14.

Loose drive or motor pulleys

Align and tighten. See “Pre‑Starting Checks”, see page 6.

Foreign objects in wheel or housing

Remove objects, check for damage or unbalance.

Fan base not securely anchored

Secure properly.

Motor hood loose and rattling

Tighten acorn nuts securing motor hood.

Defective or loose motor bearings

Replace motor with same frame size, RPM‑HP.

High Horsepower

Fan

Check rotation of wheel, see figure 13. Reduce fan speed.

Duct system

Resize ductwork. Check proper operation of face and bypass

dampers. Check filters and access doors.

Fan Doesn’t Operate

Electrical supply

Check fuses/circuit breakers. Check for switches off. Check for

correct supply voltage.

Drive

Check for broken belts. Tighten loose pulleys.

Motor

Assure motor is correct horsepower and not tripping overload

protector.

Motor Overloads /

Overheats

Lubrication

Check for excessive or insufficient grease in the bearing.

Mechanical

Replace damaged bearing. Relieve excessive

belt tension. Align bearings. Check for bent shaft.

Belt slippage

Adjust tension or replace bad belts, see page 7.

Over/Under line voltage

Contact power company.

Incorrect wheel rotation

Check motor wiring, see figure 3.

Wheel RPM too high

Check drives or slow down fan by opening variable pitch pulley on

motor shaft.

Undersized motor

Check motor ratings with catalog speed and air capacity chart.

Motor wired incorrectly

Check motor wiring to wiring diagram located on fan motor.

Reduced Airflow

System resistance too high

Check system for obstruction in ductwork.

Unit running backwards

Correct as shown in figure 13.

Excessive dirt buildup on wheels

Clean wheel.

Improper wheel alignment

Center wheel on inlets, see Pre‑Starting checks and figure 14.

Dampers closed

Inspect and repair.

Blocked duct/clogged filter

Clean or replace.

Belt slippage

Replace and adjust tension.

Speed to slow

Check for correct drives.