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Start-up — direct gas, Unit control center, Burner and baffles – Greenheck DGK (468695) User Manual

Page 9: Direct gas nameplate

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9

Start-Up — Direct Gas

ACCESS PANEL TO:
• BURNER,
• SPARK ROD
• FLAME ROD

AIRFLOW SWITCH

INLET AIR SENSOR

HIGH LIMIT

AMPLIFIER

IGNITION CONTROL

CONTACTOR

GOUNDING LUG

TRANSFORMER

BURNER MANUAL

SHUTOFF VALVE

COMBINATION

SHUT-OFF

VALVE/REGULATOR

GAS CONNECTION

MODULATING

VALVE

AIRFLOW TAP

AIRFLOW TAP

BURNER
VIEWPORT

1

2

3

4

6

7

8

5

Unit Control Center

2. Set the Burner Air Pressure Differential: With all

filters, the blower access door in place, and the fan
running and discharging 70ºF air, connect a U-Tube
manometer to the airflow taps (inside the unit control
center) and measure the static pressure across the
burner.

IMPORTANT

Proper air velocity over the burner is critical on
direct fired gas units. If the air velocity is not within
the unit specifications, the unit will not operate
efficiently, may have sporadic shutdowns and may
produce excessive carbon monoxide (CO) or other
gases.

IMPORTANT

For proper unit function and safety, follow the start-up
procedure in the exact order that it is presented.

IMPORTANT

This start-up should begin after all of the installation
and the Blower Start-Up procedures have been
completed.

The proper static pressure should be between 0.625

and 0.675 in. wg. (see diagram
below). If needed, evenly adjust
the baffles above and below
the burner, keeping the burner
centered in the opening until
the required pressure is
obtained.

The pressure drop was set

at the factory and may not
need adjustment.

This process may need

to be repeated until
the proper pressure is
achieved. This adjustment
will change the air
quantity delivered by the
unit and therefore the air
quantity delivered should
be rechecked. Refer to the
Blower Start-Up section.

To increase the static

pressure, decrease the opening. To decrease the
static pressure, increase the opening.

9

8

7

6

0.625 - 0.675 in. wc

Proper Static Pressure Reading

Adjustable
Top Baffle

Airflow

Burner

Adjustable
Bottom Baffle

Burner and Baffles

1. Check the Supply Gas Pressure: Check the

supply gas pressure and compare it with the unit’s
nameplate pressure requirements. Adjust the supply
regulator as needed until the supply gas pressure is
within the specified range. The nameplate is located
on the outside of the unit on the control panel side.

Direct Gas Nameplate

“ W.C.

“ W.C.

“ W.C.

F

PSI

“ W.C.

“ W.C.

MAX BTU/HR
BTU/H MAX

NORMAL MANIFOLD
PRESSURE
PRESSION DÕADMISSION
NORMALE

MIN GAS
PRESSURE
PRESSION DE GAZ

MIN BURNER
PRESSURE DROP
PERTE MIN DE PRESSION
DANS LE BRULEUR

TYPE OF GAS
NATURE DU GAZ

MIN BTU/HR
BTU/H MIN

MIN GAS PRESSURE
FOR MAX OUTPUT
PRESSION DE GAZ MIN
POUR PUISSANCE MAX

MAX BURNER
PRESSURE DROP
PERTE MAX DE PRESSION
DANS LE BRULEUR

MAX GAS
PRESSURE
PRESSION DE GAZ
MAX

DESIGN ∆T
∆T NORMALE

EQUIPPED FOR

CONCU POUR

SCFM

“ W.C.

EXTERNAL STATIC PRESSURE

PRESSION STATIQUE EXTERIEURE

AGAINST

CONTE

Minimum and maximum gas

pressures for maximum output

Type of gas

Model DGK Make-Up Air

®