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8 servicing – Glow-worm Hideaway 40BF User Manual

Page 17

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17

221691B

ACCESS FOR SERVICING

Diagram 8.3

ACCESS TO FLUEWAY

Diagram 8.4

0908

BAFFLE
TRAY

0930

COMBUSTION
CHAMBER
COVER

SECURING
SCREW (4)

NUT

FLUEWAY
CLEANING
DOOR

Diagram 8.1

Diagram 8.2

SECURING THE
THERMOSTAT PHIAL

ISOLATION OF
GAS AND ELECTRICITY

8 Servicing

0907

1870

GAS
SERVICE
COCK
UNION

TURN
OFF

MAINS INLET
CONNECTOR
PULL UPWARD

THERMOSTAT
CAPILLARY

LOCATION
WASHER

PHIAL
POCKET

RETAINING
SPLIT PIN

Servicing must be carried out by a competent person.

Before starting a service, turn off the gas supply at the service
cock, see diagram 8.1 and isolate the boiler from the electrical
supply.

Always test for gas soundness after completing a service or
replacement of parts.

8.1 Boiler Flueways

Pull door forwards at the top to disengage studs and lift to
release from slots, see diagram 7.3.

Lift the plinth front up and forwards to withdraw, see diagram
7.3.

Disconnect the union on the gas service cock, see diagram 8.1.

Remove the mains inlet connector by pulling upwards, see
diagram 8.1.

Remove the retaining split pin on the thermostat phial pocket
then withdraw the phial and capillary, see diagram 8.2.

Remove the four screws retaining the combustion chamber
cover and burner assembly, see diagram 8.3. Withdraw forwards
the complete assembly of cover, control box and burner.

Remove the securing nut to release baffle tray and remove from
combustion chamber, taking care not to damage the insulation
material on the sides.

Remove the self-tapping screws which retain the cleaning door
and lift clear, see diagram 8.4.

Remove flueway baffles, see diagrams 8.5 and 8.6.

Place a sheet of paper in the combustion chamber to catch any
flue debris.

Thoroughly clean boiler flueways and fins with a suitable stiff
brush.

Replace in reverse order, after completing the relevant
instructions in Sections 8.2 and 8.3.

Make sure that the thermostat phial is at the bottom of its pocket
and located by the location washer being behind the retaining
split pin, see diagram 8.2. Make sure that there is clearance
between the thermostat capillary and the boiler.

SELF-
TAPPING
SCREW (4)