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Maintenance, 2 spark electrode, 3 burner – Glow-worm Flexicom cx User Manual

Page 31: 4 heat exchanger

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0020107232_03 - 12/14 - Glow-worm

MAINTENANCE

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12.2 Spark Electrode

NOTE: If the functional checks did not indicate poor

combustion then it is not necessary to service this

component.

Ease the securing clips away from the sump to release the

retaining catch then push the flue hood up to disengage from

the sump, see diagram 12.5.

To remove, swivel flue hood 90

o

and pull down and out, see

diagram 12.5.

Check seal for wear or damage and replace if necessary.

IMPORTANT: Do not allow fixings, nuts, screws, etc. to fall

into the open flue hood sump, use a temporary cover whilst

removing any parts.

Disconnect the spark electrode plug and earth lead. Remove

the two securing screws and withdraw the spark electrode

carefully from the combustion chamber, see diagram 12.6.

Inspect the tips for damage.

Clean away any debris and check the spark gap is 4mm.

Check the electrode gasket for signs of damage and replace if

necessary.

12.3 Burner

NOTE: If the functional checks did not indicate poor

combustion then it is not necessary to service this

component.

Disconnect the gas supply at the gas valve and electrical

connections, see diagram 12.7.

The Silencer (front) is a push fit, so there is no need for tools to

remove or fit, see diagram 12.8.

Release the igniter unit support bracket, see diagram 12.9.

Remove the fan retaining bracket.

To ease removal of the securing nut from the fan retaining

bracket, a flat bladed screwdriver can be used in the position

shown and gently levered down as indicated, see diagram

12.10.

Remove the fan and gas valve assembly.

The silencer (rear) is a push fit so no tools are required for its

removal or fitting, see diagram 12.9.

Check the spark electrode gap is 4mm. Clean and adjust as

necessary, see diagram 12.6.

It should not be necessary to remove the spark electrode from

the burner during servicing.

Remove the flanged nuts and studs that secure the burner, note

that two studs at the rear also hold the fan clamping bracket,

see diagram 12.12.

Clean the burner with a soft brush taking great care not to

damage the surface of the burner.

DO NOT use wire or sharp

instruments to clean the mesh of the burner.

NOTE: The burner gasket should be inspected but will not need

replacing unless there are signs of wear or damage.

Follow the tightening sequence when re-fitting the burner, see

diagram 12.12.

12.4 Heat Exchanger

NOTE: If the functional checks did not indicate poor

combustion then it is not necessary to service this

component.

Remove loose debris from inside the heat exchanger using a

soft brush and vacuum cleaner.

Carefully flush by spraying water into the heat exchanger, any

remaining debris should pass through the condensate trap

(Ensure the water is kept away from electrical components).

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Diagram 12.5

Diagram 12.6

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