How your log sputter operates, The pump, The directional valve and cylinder – MTD 242-632-000 User Manual
Page 14: Dperatidnal prdblems
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HOW YOUR LOG SPUTTER OPERATES
______
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i 1
ÌU---------------------Bs ;
sa---------------- ^
Directional
Valve
Relief Valve
Breather
Cap Unloading
Valve
Pilot
Pressure
Line
Pump
Reservoir
High Volume
Low Pressure
Gear Section
Low Volume
High Pressure
Gear Section
THE PUMP
A two-stage log splitter pump has one large g nd one
small
gear
section,
using
common
inlet
and
outlet
ports. Below a preset pressure (called unloadir g pres
sure)
a
check
valve
between the
two
gear
sections
allows both flows to combine. Together, the tv/o gear
sections
create
a
large
volume
flow
which
produces
rapid cylinder movement under low load condit ons.
Above
unloading
pressure,
a
pilot
pressure
line
(which simulates actual pressure at the cylinder) acti
vates the unloading valve, which causes the flow to
bypass the large gear section and return to the pump
inlet
area.
The
small
gear
section
is now
operating
alone,
and
will
generate
the
higher
pressure
neces
sary for the actual log splitting operation.
The original factory setting for the unloading ^^alve is
designed
to
provide
maximum
flow
while
remaining
below engine stalling load.
Note: Splitting capabiiity
is not affected by the setting of the unloading
valve. Do not attempt to adjust or reset it \/ithout
a pressure gauge (should be performed by an
authorized service dealer only).
THE DIRECTIONAL VALVE AND CYLINDER
From the pump, oil flows to a four way, three position
directional
valve.
At
the
neutral
position
this
valve
directs
the
flow
back
to
the
oil
reservoir,
bypassing
the cylinder. When the directional valve is d recting
the flow to the back of the cylinder, the cylinder rod
extends
quickly
until
it
meets
significant
resi
stance.
Upon reaching unloading pressure, movemen of the
shaft will slow but will continue forward. If the pres
sure
reaches
a
preset
maximum
(called
relief
valve
pressure) the relief valve, located within the direction
al valve, will allow the flow to bypass the cylinder and
return
to
the
reservoir.
This
can
happen
when
the
cylinder
rod
meets
excessive
resistance,
or
when
it
reaches the end of its stroke and can move no farther.
Note: Never operate at relief valve pressure for
more than a few seconds.
When the directional valve is directing the flow to the
front of the cylinder, the rod will retract quickly since it
is
encountering
no
resistance.
The
relief
valve
will
momentarily bypass the flow at the end of the return
stroke but the directional valve should then automati
cally return to the neutral position, directing the flow
directly into the reservoir. This serves to protect the
pump from possible damage due to prolonged opera
tion at relief valve pressure.
Because of the potential for system damage, the relief
valve is carefully and precisely preset by the manu
facturer.
Note: The user should not attempt to adjust or
change the setting of the relief valve.
DPERATIDNAL PRDBLEMS
If you have trouble with your log splitter, please refer
to the Hydraulic Trouble Shooting Guide on page 16.
Note: Readjustment of valves or disassembly of
pump should be performed by an authorized ser
vice dealer only.
14