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Depth of cut, Direction of feed and thrust, Routing – Sears 315.17473 User Manual

Page 9: Routing with guide bushings, Operation, Guides

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OPERATION

DEPTH OF CUT

As previously mentioned, the depth of cut is important be­
cause it affects the rate of feed which, in turn, affects the

quality of a cut (and, also, the possibility of damage to your
router motor and bit). A deep cut requires a slower feed than

a shallow one, and a too deep cut will cause you to slow the
feed so much that the bit is no longer cutting, it is scraping,
instead.

Making a deep cut is never advisable. The smaller bits—
especially those only 1/16 inch in diameter —are easily

broken off when subjected to too much side thrust. A large
enough bit may not be broken off, but if the cut is too deep a
rough cut will result— and it may be very difficult to guide and

control the bit as desired. For these reasons, we recommend
that you do not exceed 1/8 inch depth of cut in a single pass,
regardless of the bit size or the softness or condition of the

workpiece. See Figure 10.

To make deeper cuts it is therefore necessary to make as
many successive passes as required, lowering the bit 1/8
inch for each new pass. In order to save time, do all the cutting
necessary at one depth setting, before lowering the bit for the

next pass. This will also assure a uniform depth when the final
pass is completed. See Figure 11.

DIRECTION OF FEED AND THRUST

The router motor and bit revolve in a clockwise direction. This
gives the tool a slight tendency to twist (in your hands) in a
counterclockwise direction, especially when the motor revs
up (as at starting).

Because of the extremely high speed of bit rotation during a

“proper feeding” operation, there is very little kickback to
contend with under normal conditions. However, should the
bit strike a knot, hard grain, foreign object, etc. that would
affect the normal progress of the cutting action, there will be
a slight kickback—sufficient to spoil the trueness of your cut
if you are not prepared. Such a kickback is always in the

direction opposite to the direction of bit rotation.

To guard against such a kickback, plan your set-up and
direction of feed so that you will always be thrusting the tool—
to hold it against whatever you are using to guide the cut-in

the same direction that the leading edge of the bit is moving.
In short, the thrust should be in a direction that keeps the

sharp edges of the bit continuously biting straight into new
(uncut) wood.

ROUTING

Whenever you are routing a groove, your travel should be in
a direction that places whatever guide you are using at the
right-hand side. In short, when the guide is positioned as
shown in the first part of Figure 12, tool travel should be left

to right and counterclockwise around curves. When the guide
is positioned as shown in the second part of Figure 12 tool
travel should be right to left and clockwise around curves. If
there is a choice, the first set-up is generally the easiest to
use. In either case, the sideways thrust you use is against the

guide.

DEPTH

'l OF CUT

WIDTH OF CUT

Fig.10

2ND. PASS

1ST. PASS

2ND. PASS

1ST. PASS

Fig. 11

GUIDE OUTSIDE

GUIDES

FEED

ROTATION

THRUST

FEED

GUIDE INSIDE

Fig. 12

ROUTING WITH GUIDE BUSHINGS

When using the Template Guide Bushings Item No. 9-25082
with your router, you must visually center the bit with the
bushing before beginning your cut. Your router subbase may
be adjusted by loosening the sorews holding the subbase to

your router. Be sure clamping lever is securely locked before
centering bit in bushing. After centering bit with bushing
tighten screws firmly..

WARNING: FAILURE TO CENTER BIT WITH
BUSHING OR TO FIRMLY TIGHTEN SCREWS

AFTER CENTERING COULD CAUSE BITTO COME
IN CONTACT WITH BUSHING RESULTING IN
SERIOUS INJURY.

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