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Start-up – Carrier 50DQ User Manual

Page 3

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Field-Fabricated

Ductwork

connects

to

unit

flanges with flexible connections. Secure all ducts
to building structure. Seal all joints and roof
openings with sheet metal flashing and mastic.

All external ductwork must be insulated and

weatherproofed. Ducts passing thru unconditioned

spaces must be insulated and covered with vapor
barrier.

Roof Adapter Curb and Duct Adapter Fabrication

— This accessory installation may be properly
accomplished by referring to Fig. 3. If the installa­
tion should require more than the 12 in. provided

by the roof adapter curb for clearance under the
outdoor coil, then the roof adapter curb, 1 ft

dimension, must be increased to the desired height.

This curb must be field fabricated.

Condensate Drain

is open to the atmosphere and

must be trapped. Trap must be at least 3 in. deep
and made of flexible material or insulated to
prevent freeze-up.

Fill trap with water to provide an air seal during

unit operation.

Outdoor Coil Condensate

— Do not obstruct area

below coil drain opening. Provide adequate area for
condensate runoff.

Field Power Supply Wiring

— Unit is factory wired

for voltage shown on nameplate. Provide an ade­
quate fused disconnect switch within sight of unit
and out of reach of children. Provision for locking
switch open (off) is advisable to prevent power
from being turned on while unit is being serviced,
especially if disconnect is not visible from unit.
Disconnect switch, fuses and field wiring must

comply with National Electrical Code and local

requirements.

Install conduit connectors in unit panel knock­

outs (Fig. 2). Route power lines thru connectors to
control box and accessory heaters as shown in
Fig. 8. (Physical installation of heaters shall be
performed in accordance with instructions in the
accessory package.)

Affix crankcase heater sticker to unit dis­

connect switch.

Voltage to unit during operation must be

within voltage range indicated on nameplate. On

3-phase units, voltages must be balanced within
2%. Amps must be balanced within 10%. Contact
local power company for correction of improper

voltage or phase unbalance. See Table 2.

Failure, due to operation of unit on improper

line voltage or with excessive phase unbalance,
constitutes abuse and is not covered by Carrier

Warranty.

Field Control Wiring

— Locate a Carrier-approved

accessory thermostat assembly according to the
installation instructions included with accessory.

Locate thermostat assembly in the conditioned
space where it will sense average temperature. Use

one thermostat assembly for each unit on multiple
unit installations.

Route thermostat cable or equivalent single

leads of no. 18AWG colored wire from subbase

terminals, thru connector on side of unit, to low

voltage connections as shown in Fig. 9. Use no. 16
AWG wire for lengths exceeding 50 ft.

START-UP

Unit Preparation

— Make sure that unit has been

installed in accordance with installation instruc­
tions and all applicable codes. The following items
must be performed before starting unit.

Internal Wiring

— Check all electrical connections in

unit control boxes, compressor terminal boxes and
other electrical components. Tighten as required.

Crankcase Heater

must be turned on prior to

starting compressor to prevent loss of oil at
start-up. The heater is automatically energized
when compressor is stopped and de-energized when
compressor is operating.

Turn on main power to unit to energize heater

for at least 24 hours before start-up. Area near
heater element should be warm to the touch.

Compressor Oil Sight Glass

should be about 1/2

full of oil.

Compressor Mounting

— Loosen compressor hold­

down bolts until sidewise movement of flanged
washers under bolt heads can be easily obtained.
Do not loosen completely. Bolts are self-locking
and retain their adjustment.

t

Table 2 — Electrical Data (3-Ph, 60-Hz)

UNIT

Model

Series

50DQ016

400

500

600

FLA — Full Load Amps

Norn

200

230

460

TACE

UNIT

COMPR

IFM

OFMi

OFM2

Range

Min-Max

WSA

ICF

FU

FLA

LRA

FLA

180-229

100.0

283.8

125

63.6

266

8 8

4 5

4 5

198-254

90.1

257.2

110

57 2

240

8.2

4 5

4 5

414-506

44.4

127.9

50

28.6

120

4 1

1.9

1.9

FU
ICF

— Fuse (max allowable amps; dual element)
— Max Instantaneous Current Flow during start-up (sum of compressor LRA

plus FLA of all other motors in unit)

IFM — I ndoor Fan Motor

LRA — Locked Rotor Amps

OFM — Outdoor Fan Motor
WSA — Wire Sizing Amps (per NEC)

275