Reznor ADFH Option - Installation - Gas Pressure Regulator Kit - Manual (Page 2)

Form RZ-NA-I-OPT-GR, Page 2
©2004 Thomas & Betts Corporation, All rights reserved. Printed in the U.S.A.
MANUFACTURER OF GAS, OIL, ELECTRIC HEATING AND VENTILATING SYSTEMS
0904 POD OG Form RZ-NA-I-OPT-GR
Installation Instructions (cont'd)
4. Leak Test the Gas Connections and Test
the Gas Pressure
If the unit has a gas train that includes an
inlet manual shutoff valve, close the valve.
If the gas train does not include a manual
shutoff valve before the main control valve,
disconnect and cap the gas line.
WARNING: All components of a
gas supply system must be leak
tested prior to placing equipment
in service. NEVER TEST WITH
AN OPEN FLAME.
High pressure testing of supply lines
is acceptable, provided the supply line
has been disconnected from the unit
and the pipe end capped.
Connect a manometer to the outlet pressure
tap.
Turn on the gas supply and leak test the regu-
lator connections. Test using a leak-detect-
ing solution.
Check the gas pressure reading on the ma-
nometer. Outlet gas pressure must not be
greater than 1/2 psi (14" w.c.). Outlet gas
pressure may be adjusted between 4" w.c.
and 12" w.c. at the regulator.
Capacities for Spring Loaded Gas Pressure Regulators, Maxitrol Models 210DZ and 210EZ
- Cubic Feet per Hour (0.64 specific gravity - natural gas)
TABLE 1 - Maxitrol Model 210DZ, 1"
Inlet Outlet Pressure ("w.c.)
Pressure 2 4 6 9 12
8.0" w.c. 2,400 1,900 1,300
0.5 psi 3,400 3,100 2,700 2,200
0.75 psi 3,500 4,000 3,800 3,400 2,900
1.0 psi 3,500 4,000 4,500 4,300 3,900
1.5 psi 3,500 4,000 4,500 4,800 4,800
2.0 psi 3,500 4,000 4,500 4,800 4,800
3.0 psi 3,500 4,000 4,500 4,800 4,800
5.0 psi 3,500 4,000 4,500 4,800 4,800
TABLE 3 - Maxitrol Model 210EZ, 1-1/2"
Inlet Outlet Pressure ("w.c.)
Pressure 2 4 6 9 12
8.0" w.c. 4,450 3,650 2,550
0.5 psi 6,300 5,750 5,150 4,050
0.75 psi 7,000 7,500 7,050 6,300 5,450
1.0 psi 7,000 8,800 8,500 7,950 7,250
1.5 psi 7,000 8,800 8,800 10,450 9,950
2.0 psi 7,000 8,800 8,800 10,500 10,500
3.0 psi 7,000 8,800 8,800 10,500 10,500
5.0 psi 7,000 8,800 8,800 10,500 10,500
(4)Pipe Nipple
(3)Elbow (point away from regulator)
(2)Pipe Nipple
(5)Elbow (point
downward)
(6)Pipe Nipple
(7)Attach Screen either
here or on extended
vent line (Vent must
terminate outdoors.)
(1)Hex Bushing
GAS FLOW
3. Install Vent Line (See Figure 1)
Remove the plastic plug from the tapped vent in the top of the regulator. Start-
ing at the regulator (tapped vent) install the vent line by connecting the pieces
of pipe in the following sequence:
Black Iron Hex Bushing
2-1/2" Pipe Nipple
90 ° Elbow (pointing away from the regulator)
2-1/2" Pipe Nipple
90 ° Elbow (pointing downward)
2-1/2" Pipe Nipple
Outdoor Installation
- Attach plastic bug screen.
Indoor Installation
- Extend vent line outdoors using 1/8" field-supplied pip-
ing; attach bug screen to outdoor end of the vent line.
Figure 1- Install vent
line on the gas
regulator in the
sequence and direction
illustrated (If indoor
installation, vent line
must be field extended
to the outdoors.)
TABLE 2 - Maxitrol Model 210DZ, 1-1/4"
Inlet Outlet Pressure ("w.c.)
Pressure 2 4 6 9 12
8.0" w.c. 3,000 2,400 1,700
0.5 psi 4,000 3,900 3,400 2,700
0.75 psi 4,000 5,000 4,700 4,200 3,700
1.0 psi 4,000 5,000 5,000 5,300 4,900
1.5 psi 4,000 5,000 5,000 6,000 6,000
2.0 psi 4,000 5,000 5,000 6,000 6,000
3.0 psi 4,000 5,000 5,000 6,000 6,000
5.0 psi 4,000 5,000 5,000 6,000 6,000
TABLE 4 - Maxitrol Model 210EZ, 2"
Inlet Outlet Pressure ("w.c.)
Pressure 2 4 6 9 12
8.0" w.c. 5,150 4,200 2,950
0.5 psi 7,250 6,650 5,950 4,700
0.75 psi 8,000 8,650 8,150 7,250 6,300
1.0 psi 8,000 10,000 9,850 9,150 8,400
1.5 psi 8,000 10,000 10,000 12,000 11,500
2.0 psi 8,000 10,000 10,000 12,000 12,000
3.0 psi 8,000 10,000 10,000 12,000 12,000
5.0 psi 8,000 10,000 10,000 12,000 12,000
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0514 OG POD Form I-OPT-GR (Version 0.1)