Motion Pro 01-0511 - Manual

IMPORTANT - READ BEFORE INSTALLING
THIS KIT IS TO BE INSTALLED BY A TRAINED TECHNICIAN IN A PROPERLY EQUIPPED SHOP
FOR THROTTLE KIT P/N 01-0337, P/N 01-0350, P/N 01-0500,
P/N 01-0511 (YFS 200 BLASTER)
NOTE: When this kit is used with stock carburetors it will be necessary to install an idle kit P/N 08-0045.
THESE INSTRUCTIONS ARE FOR USE WITH TWIST GRIP TYPE THROTTLE KITS. THESE KITS ARE
DESIGNED TO REPLACE THE ORIGINAL THUMB THROTTLE WITH A TWIST GRIP TYPE THROTTLE.
1. Remove the seat and fuel tank. Carefully observe how the stock throttle cable is routed from the
thumb throttle to the carburetor. This is how you will want to route the new cable.
2. Temporarily remove any clamps or guides used to retain the throttle cable. Remove the stock thumb
throttle assembly.
3. Before removing the carburetor top/switch assembly, clean the outside of the carburetor and switch
assembly thoroughly. On the outside of the carburetor you will find a gold colored carburetor top locking
plate (original equipment carburetor). Remove this plate and unscrew the carburetor top. Remove the
carburetor top/switch assembly. Do not allow any dirt or foreign material to enter the opening left in
carburetor. Placing a clean rag in the opening of the carburetor will help avoid this problem.
A NY DIRT
OR FOREIGN MATERIAL THAT ENTERS THE CARBURETOR CAN CAUSE THE THROTTLE SLIDE TO STICK .
4. Pull the spring away from the slide and remove the retaining plate. Remove the slide and spring from
the carburetor top/switch assembly (original equipment carburetor). Install the adjuster, carburetor cap,
spring and slide onto the new cable. Make sure the needle is in the correct position and reinstall the
retaining plate.
5. Remove the rag in the carburetor opening. Again, be careful that dirt or foreign material does not
enter the carburetor. Install the throttle slide into the carburetor. Make sure the guide pin slides into the
groove on the slide (slide cutaway to rear). Tighten the carburetor cap. Pull on the top cable end to
make sure the full travel (up and down) of the slide is smooth, without binding.
6. Remove the right hand grip from the handlebar. With an Allen wrench, disassemble the new throttle
assembly. Using the throttle sleeve as a guide, mark the handlebar showing where the sleeve will fit.
With fine sandpaper remove any paint on the handlebar where the throttle sleeve will fit. I
T IS VERY
IMPORTANT THAT THE HANDLEBAR BE CLEAN AND SMOOTH . I F THE HANDLEBAR IS NOT CLEAN AND SMOOTH IT
IS POSSIBLE FOR THE THROTTLE TO STICK .
-OVER-
I01-0337 12/2009