Pilgrim Pressure Switches B-SERIES - Manual (Page 14)

ADDITIONAL PRESSURE AND TEMPERATURE SWITCH
APPLICATION INFORMATION
DIFFICULT PROCESS MEDIA
When specifying pressure or temperature
switches, the material in contact with media
must be compatible with it. Otherwise, fail-
ure could occur, resulting in leakage, injury,
and loss of life, property or production. The
user should review prior experience with
materials of construction in the process for
guidance in material selection. If this is not
appropriate, contact Dresser’s Control
Instrument Operation for assistance. Rele-
vant information such as process media,
concentration of each constituent, tempera-
ture, pressure, the presence of contami-
nants, particulate, vibration or pulsation is
necessary to make the best recommenda-
tion. Refer also to Product Information Page
ASH-PI-14B “Corrosion Data Guide.”
Some applications are best handled by
adding an Ashcroft diaphragm seal to isolate
the fluid media from the pressure or differ-
ential pressure switch.
Diaphragm seals are recommended where:
• The process media being sensed could
clog the pressure element.
• The process media temperature is above
or below the ratings of the actuator seal
materials.
• The application calls for a sanitary
process connection.
Note: The addition of a diaphragm seal may
increase the deadband and response time of
the pressure switch to process pressure
changes. Please consult the Control Instru-
ment Operation for details.
Refer also to Ashcroft
Product Bulletin DS-1
and Product Informa-
tion Page SW/PI-30B,
“Switch, Diaphragm
Seal Combination.”
OXIDIZING MEDIA
When specifying a
pressure switch for
use in oxidizing media,
such as chlorine, oxy-
gen and several other chemical compounds,
the wetted materials must be compatible
with the media, and the switch should be
cleaned for oxygen service. This is neces-
sary to remove any residue that might react
violently with the oxidizing media. Specify
option X6B (clean for oxygen service). Refer
also to Product Information Page SW/PI-6B,
“Oxygen Cleaning for Ashcroft Switches.”
STEAM SERVICE
In order to prevent live steam from coming
into contact with the switch actuator, a
siphon filled with water should be installed
between the switch and the process line. We
recommend the optional stainless steel
welded process connection and diaphragm
even though viton is rated for use with
steam. Expe-
rience has
shown that
in many
steam appli-
cations, the
300°F high
temperature
limit of Viton
is exceeded
by steam
under pres-
sure.
In some boiler applications, a special U.L.
listing, “MBPR,” which requires unique fea-
tures, is needed. Dresser offers these fea-
tures with option XG8. Refer also to Product
Information Page SW/PI-27A, “Steam Limit
Control Switch.”
NACE
The National Associations of Corrosion
Engineers (NACE) publishes a standard cov-
ering the requirements of metallic materials
in contact with process media containing
Hydrogen Sulfide. We recommend the use
of Monel (code P) wetted materials for most
applications. Other alternatives include
adding applicable diaphragm seals or low
hardness stainless steel pressure con-
nection (XL9) and teflon diaphragm.
Refer also
to Product Information Page SW-22A,
“Pressure Switches Meeting NACE
Standard MR-01-75.”
HIGH TEMPERATURE PROCESS
Refer to the actuator seal table for
process temperature limits for pressure
switch actuators. Pressure switches
mounted directly to the process can
withstand up to 300°F when equipped
with optional Viton, stainless steel or Monel
wetted parts. If process temperature
exceeds 300°F, four feet of
1 ⁄
2
˝ tubing
between the process and the switch will
generally protect the switch from damage.
Alternatively, an Ashcroft diaphragm seal
selected from bulletin DS-1 can be used to
isolate the switch from the hot process.
VIBRATION
Generally, vibration will not harm Ashcroft
pressure switches. However, premature trip-
ping may occur under severe conditions.
This tends to be annoying, but repeatable for
a given situation and might be in the order of
5% to 10% of switch range from the set-
point, i.e. a 100 psi switch set at 50 psi on
increasing pressure might trip somewhere
between 40 and 45 psi on increasing pres-
sure. This would not reduce the life of the
pressure switch.
The best approach in this type of application
is to mount the switch remotely, connecting
the switch to the process
or equipment with flexi-
ble tubing. If this is
not possible, con-
sider the use
of the Belleville
actuator,
option XG3.
Refer also to
Product Information
Page SW/PI-58,
“Belleville Actuator.”
PULSATION
Pressure pulsation below the range of the
pressure switch will not harm it. However,
because the switch can react to pressure
pulses less than one-second duration, it
might be desirable to include a dampening
device. Several Ashcroft accessories such as
snubbers address this situation. Refer to the
accessory section of Ashcroft Ordering
Handbook (OH-1), or consult your Ashcroft
representative for more information.
MOUNTING
All Ashcroft pressure, temperature and dif-
ferential pressure switches with snap acting
contacts may be mounted in any position.
This includes the sensing bulbs of tempera-
ture switches. This is an important advan-
tage of snap acting switch designs.
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