Vintage Cellars ML24WD - Manual (Page 17)

17
!
CAUTION
Weight of overlay door panel must not exceed 15
pounds (6.8 kg) for a solid door model or 10 pounds
(4.5 kg) for a glass door model.
OVERLAY DOOR PANEL INSTALLATION
Clearance
for hinge
at top and
bottom
Top of door
Clearance for
screw head,
4 places
Figure 19
Right Hand Hinged Door
24" (61 cm) wide appliance
Hinge side of door
23 3 ⁄
4
"
(60.3 cm)
Figure 20
Right Hand Hinged Door
24" (61 cm) wide appliance
3 1 ⁄
8
"
(7.9 cm)
3 1 ⁄
8
"
(7.9 cm)
1 3 ⁄
4
"
(4.4 cm)
2"
(5.1 cm)
3 11 ⁄
16
"
(9.4 cm)
1 ⁄
4
"
(6 mm)
Deep
30 11 ⁄
32
"
(77.1 cm)
1" (2.5 cm) diameter
x 1 ⁄
4
" (6 mm) deep
4 places
3 1 ⁄
8
"
(7.9 cm)
1 1 ⁄
2
"
(3.8 cm)
typical
1 11 ⁄
16
"
(4.3 cm)
4 7 ⁄
8
"
(12.4 cm)
14"
(35.6 cm)
1 3 ⁄
16
"
(3 cm)
3 27 ⁄
32
"
(9.8 cm)
1 ⁄
4
" (6 mm)
radius is
permissible
This side
facing
interior
4 1 ⁄
8
"
(10.5 cm)
Material Type #10 Wood Screw
Hardwood 1 ⁄
8
" (3.2 mm) Diameter. Pilot Hole
Softwood 7 ⁄
64
(2.8 mm) Diameter. Pilot Hole
Table C
Figure 21
#10 x 1/2"
screw
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
flush with the top of the door and centered along the width
of the door. See Figure 12a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1 ⁄
2
" (12.7 mm) deep. If the overlay panel is thinner than
5 ⁄
8
" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided
in the literature pack. (See Figure 21). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
1 5 ⁄
32
"
(2.9 cm)