Arc Machines 205 WDR - Manual (Page 4)

M O D E L 2 0 5
O P E R A T O R ’ S M A N U A L
iii iii iii iii
Table of Contents Table of Contents Table of Contents Table of Contents
INTRODUCTION.................................................................................................... i
NOTICE.............................................................................................................. i
Revision History ............................................................................................ ii
Table of Contents ......................................................................................... iii
1.0 SAFETY PRECAUTIONS ......................................................................1
1.1
SHOCK HAZARD WARNING................................................................1
1.2
WARNING LABEL DEFINITIONS .........................................................3
2.0
SPECIFICATIONS .................................................................................5
2.1 ELECTRICAL ........................................................................................5
2.2 ELECTICAL SERVICE GUIDE ..............................................................6
2.3
PHYSICAL DIMENSIONS .....................................................................6
2.4
PROGRAMMABLE AND OPERATIONAL FUNCTIONS ......................7
3.0
INITIAL SETUP......................................................................................8
3.1
SYSTEM SYMBOLS..............................................................................8
3.2
INSPECTION .......................................................................................10
3.3
POWER CONNECTION.......................................................................11
3.4
WELDING GAS CONNECTIONS ........................................................11
3.5
MODEL 205 TO M8 / M9 WELDHEAD HOOK UP ..............................12
3.6
MODEL 205 TO EXEL ROTOR DRIVER HOOK UP...........................16
3.7
MODEL 205 TO M21 WELDHEAD HOOK UP ....................................17
4.0
OPERATION........................................................................................18
4.1
SYSTEM FUNCTIONS.........................................................................18
4.2 INITIAL POWER ON............................................................................20
4.3 SET-UP FUNCTIONS ..........................................................................21
4.4
OPENING THE LAST WELD SCHEDULE..........................................25
4.5
SELECTING A WELD SCHEDULE FROM THE LIBRARY ................25
4.6
MODIFY A WELD SCHEDULE ...........................................................26
4.7 COPY A WELD SCHEDULE ...............................................................30
4.8
CREATE A WELD SCHEDULE...........................................................33
4.9
WELDHEAD CALIBRATION...............................................................35
4.10
PERFORMING A WELD.....................................................................36
4.11
WELD DATA RECORDING................................................................40
5.0
MAINTENANCE AND TROUBLE-SHOOTING ...................................43
6.0
OPTIONS.............................................................................................52