VICI Two position Standard electric - Manual (Page 25)

B
USA
PROJECTION
SHEET
SIZE
DRA
WING NO.
APPROVED
SCALE
DRA
WN
DESIGNED
REVISIONS
LT
R
DESCRIPTION
DA
TE
APPROVED
Valco Instrument
s Co., Inc.
FRACTIONS
DEC.
ANGLES
OTHER
WISE SPECIFIED
TO
LERANCES UNLESS
1/64"
.X.1
.XX.01
1
.XXX.005
CHECKED FILE NAME
SUB-DIR
THIS DOCUMENT
AND
THE INFORMA
TION WHICH IT
CONT
AINS SHALL
NOT
BE USED, EXPLOITED
OR SOLD,
AND SHALL
NOT
BE REVEALED OR DISCLOSED
TO OTHERS WITHOUT
THE EXPRESS
WRITTEN PERMISSION OF V
ALCO.
THIS DOCUMENT
SHALL
REMAIN
THE PROPER
TY
OF V
ALCO
AND SHALL
BE RETURNED UPON DEMAND.
63
DA
TE
OF
PA
RTS LIST
DES
DESCRIPTION
VALCO #
QTY
U2
1
D3
DIODE: SILICON SIGNAL
I-D1N914
1 1
FS1
FUSE HOLDER:
TR5, PC MOUNT
HWFUSEHOLD-5
Q1
TRIAC: 4AMP-600V
, ISO,
T0-220, txt
I-Q6004L4
1
F1
FUSE: 2AMP
, TR5, PC MOUNT
HWFUSE-2A-TR5
1
T1
TRANSFORMER: 1
10/220V
, 12V SEC, PC MOUNT
I-X-DSW
-212
1 1
I-PD-EA2F54R(X)**
PROGRAMMED DEVICE: 2P
EA
I-ICPIC16F54
U1 PCB
PCB: ELECT
. ACT
. 2 POS., (CSA)
I-PCB2131
1
1
NOTES:
5. 1. 4.
CAP
ACIT
OR C5 LEADS
TO
BE SOLDERED INT
O
THE
LOCA
TIONS MARKED "C5"
SCREWS SC4, 5, 6,
TO
BE INST
ALLED
AFTER BOARDS
ARE REMOVED FROM CARRIER. FOR 220 VOL
T AC UNITS: CUT
& JUMP
AS INDICA
TED, INST
ALL
APPROPRIA
TE C5 CAP
.
JDURR
2APR07
RSIMPSON 21312
EA
21312
---
PCB
ASSY
: 2PEA
PN: FOR 1
10V
. UNITS - I-21312-01
PN: FOR 220V
. UNITS - I-21312-02 (SEE NOTE 4)
PN: FOR -TM. UNITS - I-21312-01-TM, -02-TM
MFG
TO
RoHS
SPECS
3.
MA
TERIALS
AND PROCESSES MUST
BE RoHS COMPLIANT
*
C1
C2
1
2
SKT2 I-PD-EA2C54R(X)
J1 OPPOSITE SIDE
J3
OPPOSITE SIDE
C5
OPPOSITE SIDE
J4
OPPOSITE SIDE
NOTE ORIENT
ATION
OF OS1
NOTE ORIENT
ATION
OF OS2
PCB
F1
AND FS1 OPPOSITE SIDE
J5
OPPOSITE SIDE
W
U
SA
L
F 2A
250V
(*FOR 220V UNITS)
CUT
JUMP
~
+ -
H1 & H2 SLEEVE, 2 PLCS
ST3
FS1
F1
J1 ST2
SC2 ST2
SC1 ST1
OPPOSITE SIDE
SC3 ST3
OPPOSITE SIDE
OPPOSITE SIDE
SC6
OPPOSITE SIDE
J3
SKT1
PA
RTS LIST
CONTINUED
DES
DESCRIPTION
VA
LCO #
Q
TY
C7 C2
CAP:
TANT
AL, 4.7MF
, 35V
CAP:
TANT
AL, .47MF
, 35V
C5
CAP: MYLAR, 20uf 250V
1 1 1
C3
CAP: ELECT
, 220uF
, 35V
, RADIAL
LEAD
1
C4
CAP: CERAMIC, .01uF 1000V
C6
CAP: CERAMIC, .005uF 1KV
1 1
I-CT474-35 SEE DASH SCHED I-CT475-35 I-CE227-35RL I-CC103-1K I-CC502-1K
3
R1, R2
RES: 330, 5%, 1/4W
I-R513300
2
R3
RES: 39, 5%, 1/4W (REEL)
I-R5139R0
1
RN4
RES NET
: 330, 6 PIN SIP
, COMMON
I-RN750-61-331
1
RN3
1
RES NET
: 47K, 8 PIN SIP
, DISCRETE
I-RN750-83-473
J1
HEADER: 1
1 POSITION, P
ANDUIT
I-T100-1
1
1
J2
HEADER: 3 PIN, UNSHROUDED, .9L, SAMTEC
I-TTSW
-103-19-S-S
1
SC1-6
SCREW
,PLMS: 4-40*1/4 lg,P
ANHD,PH,SS
ST1,2,3
ST
ANDOFF: 4-40_1.00, F/F
,HEX
HWSO-2334
3
FT
TA
PE: DOUBLE-SIDE/FOAM,3M,216 IN/EA
I-T
APE-D/S FOAM
2" 6
HWSC-PL4-4
CONN: 3 PIN W/RAMP
, MOLEX
J4,J5
I-T26510032
2
*
I-IC78L05
IC: VOL
TAGE REGULA
TOR, 5V
, T092
I-ICTIL139
SENSOR: OPTICAL
REFLECTIVE (OPB742)
OS1,2
2 1
I-IC3082
IC: OPT
O-TRIAC ZERO CROSSING
U3 BR1
RECTIFIER BRIDGE: 2A, 50V
, 4 PIN DIP
1
I-D3N253
Q2,Q3
TRANSISTER: SIGNAL, NPN,
TO92
I-Q2N4401
2
X1
CR
YST
AL: 16 MHZ, LOW PROFILE
I-XT
AL-6
1
SKT1
SOCKET
: DIP
, 18 PIN LOW PROFILE
SKT2
SOCKET
: DIP
, 6 PIN, LOW PROFILE
1
I-TDS-6-LP I-TDS-18-LP
1
C1,C1
1
CAP: MONO CERAMIC, .01uF 50V
, .1" LEADS
2
I-CC103-50-1
C8,C9
CAP: CERAMIC, 12PF 50V
2
I-CC120-50
C10
CAP: MONO CERAMIC, .22 uF 50V
, .2"LEADS
1
I-CC224-50
R4
RES: 10K, 5%, 1/4W
I-R51
1002
1
R5
RES: 1K, 5%, 1/4W
I-R51
1001
1
RN2
RES NET
: 1K, 8 PIN SIP
, DISCRETE
I-RN750-83-102
1
RN1
1
RES NET
: 22, 8 PIN SIP
, DISCRETE
I-RN750-83-22R0
CONN: SOCKET
STRIP
, 3 PIN, SIP
, GOLD
J3
I-TSSW
-103-01-S-S
1
RL
YI
RELA
Y: HAMLIN #HE3621A0500
I-R
Y-HAMLIN
1 1
I-SW
-76SD01
SWITCH: DIP
DPDT
GRA
YHILL
#76DS01
SW1
2.
FOR -TM MODELS- CHANGE U3
TO
I-IC301
1
NOTE PIN 1
AW
132
REV U
DASH SCHEDULE
PN: I-21312-01 I-21312-02
MODEL: 110V 220V
CAP
(C5)
I-CM206-250 I-CM687-400
NOT
INST
ALLED
UNTIL
NEXT
ASSY
PN: I-21312 -
ASSEMBLED PCB (EXCLUDING - C5 CAP)
ST1
**
CUT
LENGTH WISE IN HALF
6.
APPL
Y LOCTITE 242 ON
THE
TIP
OF
ALL
SCREWS
BEFORE
ASSEMBL
Y.
APPL
Y
A
SMALL
AMOUNT
OF
SILICONE (I-R
TV) ON
THE EDGE
OF
THE FUSE
A
ND
THE FUSE HOLDER
SECURE C5
TO BOARD
W/ SMALL
AMOUNT
OFSILICONE (I-R
TV) ON
NEAR
AND F
AR SIDE
ENGAGE J2 & J3
CUT
OFF
ALL
EXPOSED LEADS
FROM BACK OF PC BOARD.
OPPOSITE SIDE
HS 1,2
TUBING: HEA
T SHRINK #19
AW
G, TFE
I-STUBE #19
1"
ECN #10916
ADD
ASSEMBL
Y NOTE FOR CR
YST
AL
(X1) and
ADD
03/31/09
BILL
S
AC
1)
ELEV
ATE
THE CR
YST
AL
(X1) SLIGHTL
Y ABOVE
THE PC BOARD,
NOT
MORE
THAN .062" (1/16")
2)
DO NOT
SOLDER X1 (CR
YST
AL)
TO
THE PC BOARD GROUND
PLAIN
PCB
NOTE CONCERNING
APPLICA
TION OF ITEM F
T TO
ASSEMBL
Y
ECN #1
1066
ADD NOTE
TO INDICA
TE HEA
T SENSITIVE P
AR
TS. &
07/21/09
C. PRA
TCHER
AD
***
*
REMOVE L
W1, 2, 3
ECN #15146 REMOVE D1, D2, REPLACE W/WIRE JUMPERS
10/05/10
RSS
AE
D1, D2
WIRE: BUSS, UNINSULA
TED,.025 DIA,22
AW
G
I-W
-BUSS-1
2
D2 D1
****
C5
OPPOSITE SIDE
****
D1, D2 REPLACE W/WIRE JUMPERS. OS1, OS2
ARE HEA
T SENSITIVE
AND NEED
TO BE HAND SOLDERED
TO
THE BOARD.
***
USE CURRENT
REV
.
**
SC5
OPPOSITE SIDE
21312
23