Tweco 7-3482 - Manual (Page 2)

February 20, 2004 2 Manual 0-4616
3. Remove the retaining nut from the Through - Hole
Protector included in this kit.
Through-Hole Protector
Nut
Through-Hole Protector
Torch Leads
Assembly
Art # A-03879
Negative /
Plasma Lead
Pilot Lead
Remove Tie Wrap,
Remove Insulator,
Disconnect Wires
Through - Hole Protector Nut Removal
4. The Leads includes two wires joined with mating
connectors and covered with an insulating sleeve.
Remove and set aside the insulating sleeve. Dis-
connect the two leads wires.
5. Fit the torch lead ends and the Through - Hole
Protector into the hole in the unit.
6. Secure the Through - Hole Protector with the re-
taining nut removed earlier.
7. Connect the Negative / Plasma Lead to the bulk-
head connection inside the Power Supply.
Pilot Lead
Torch Lead
Assembly
Negative/Plasma
Lead
Adapter
Connector
Pilot Lead Stud
Negative/Plasma
Lead Connection
Art # A-03876
Adapter
Control Circuit
Connectors
Insulating
Sleeve
Tie
Wrap
Power Supply
Bulkhead
Bulkhead Connections
8. Install the sleeve removed from the torch leads as-
sembly previously on the two longer adapter wires
(connected to the two smaller mating connectors).
9. Connect the four control circuit connectors on the
Torch Leads to the four mating connectors on the
Power Supply Adapter.
10. Slide the insulating sleeve on the two longer
adapter wires down over the two smaller mating
connectors. Secure the sleeve in place with a tie
wrap.
11. Secure the Adapter to the Adapter Connector on
the Power Supply Bulkhead.
12. Remove the top nut and washer from the Pilot Stud.
13. Place the Pilot Lead terminal onto the stud and
secure with the nut and washer removed in the
previous Step.
14. Tighten the Through - Hole Protector onto the Torch
Leads Assembly.
15. Check the torch for proper parts assembly.
CAUTION
The torch parts must correspond with the type of
operation. Refer to Section 4.04, Torch Parts Se-
lection.
16. Reconnect the power supply ground wire to the
power supply cover if necessary. Reinstall the
power supply cover.
17. Connect primary input power and the gas sup-
ply to the power supply. Turn on power. Test the
system for proper operation per the torch manual.
NOTE
Every effort has been made to provide com-
plete and accurate information in this manual.
However, the publisher does not assume and
hereby disclaims any liability to any party for
any loss or damage caused by errors or omis-
sions in this Manual, whether such errors re-
sult from negligence, accident, or any other
cause.