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Trebor 610E Magnum User Manual

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MAGNUM 610E PUMP OPERATION / MAINTENANCE MANUAL

CONTENTS

CONTENTS

1

INSTALLATION ............................................................................................................ 3

1.1

UNPACKING ...................................................................................................... 3

1.2

TIE BOLT TORQUE ........................................................................................... 3

1.3

UTILITIES / HOOK-UP FOR 610E PUMP ......................................................... 3

1.4

UTILITIES / HOOK-UP FOR REMOTE CONTROLLER .................................... 5

1.4.a

Trebor’s Remote Oscillator .................................................................... 5

1.4.b

Electronic Oscillation Controller (example) ........................................... 5

1.4.c

Fiber Optic End-of-Stroke Detection ..................................................... 6

2

OPTIONS ...................................................................................................................... 7

2.1

FLUID PORT CONNECTION OPTIONS ............................................................ 7

2.2

FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 7

3

START-UP .................................................................................................................... 8

3.1

HIGH TEMPERATURE OPERATION ................................................................ 8

3.2

OSCILLATOR/CONTROLLER CYCLE RATE ................................................... 8

3.2.a

Adjustment Instructions for Trebor Pneumatic Oscillator ...................... 8

3.3

PERFORMANCE CHARTS ................................................................................ 8

4

MAINTENANCE ......................................................................................................... 10

4.1

PREVENTIVE MAINTENANCE SCHEDULE ................................................... 10

4.1.a

Preventive Maintenance Record ......................................................... 12

4.2

RECOMMENDED SPARE PARTS .................................................................. 13

4.3

TOOLS .............................................................................................................. 13

4.4

PARTS ILLUSTRATION ................................................................................... 14

4.5

PARTS LIST ..................................................................................................... 15

4.6

CLEAN-UP ........................................................................................................ 15

4.7

DISASSEMBLY ................................................................................................ 15

4.7.a

Body Disassembly ............................................................................... 16

4.8

ASSEMBLY ...................................................................................................... 16

4.8.a

Body Assembly .................................................................................... 16

4.8.b

Final Assembly .................................................................................... 18

4.9

TESTING .......................................................................................................... 19

4.9.a

Performance Test ................................................................................ 19

4.9.b

Dry Pump ............................................................................................. 19

4.9.c

Dry Suction .......................................................................................... 19

5

TROUBLESHOOTING ............................................................................................... 20

6

WARRANTY

....................................................................................................... 21

7

CONTACT INFORMATION ........................................................................................ 22

7.1

GENERAL CONTACT INFORMATION ............................................................ 22

7.2

TECHNICAL SUPPORT ................................................................................... 22

7.3

REGIONAL REPRESENTATIVES ................................................................... 22