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Control start-up procedures, Softener operation, Service – Watts PWSPSE User Manual

Page 7: Regeneration consists of four cycles, Cleaning iron out of the water softening system, Checking for a salt bridge, Breaking a salt bridge

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Control Start-up Procedures

Control start-up, flushing/conditioning and programming proce-

dures may be found in the control service manual included with your

system.
Control Service Manual: ProFlo SXT Downflow Brining Service

Manual

Softener Operation

As water enters the softener, it passes over a resin bed in the mineral

tank. The resin consists of tiny beads of plastic called styrene. These

beads attract and hold sodium ions and exchange the sodium for

hardness ions when encountered. Over time, the resin becomes

saturated with hardness ions and no longer removes hardness

materials. The softener goes into a "regeneration" to flush hardness

materials to the drain and refresh the resin with sodium. Regenera-

tion is typically programmed to take place in the middle of the night

when little or no water is in use.

Regeneration consists of four cycles:

1. Brine Draw / Slow Rinse Position
Brine Draw: The process in which brine is drawn out of the brine

cabinet and passed through the resin in a downward direction. This

rinses the resin and large amounts of sodium ions replace the hard-

ness ions accumulated during service. Slow Rinse: After brine is

completely transferred from the brine cabinet into the resin tank the

brine valve closes. Water replaces any remaining brine from the resin,

flushing hardness ions removed from the resin to drain.
2. Backwash Position
Backwash is a rapid upward flow of water that loosens the resin bed

and flushes iron particles, dirt and sediments filtered in the bed out

to the drain.
3. Fast Rinse Position
Fast Rinse is a fast flow of water down through the resin tank that

follows a Backwash. This flushes all remaining brine from the tank

and packs the resin bed for softening efficiency.
4. Brine Fill
Brine is water saturated with large amounts of salt (sodium chloride).

During brine fill, water flows into the salt storage area after each

regeneration and dissolves salt. During the regeneration process,

hardness ions on the resin beads are replaced or exchanged for

sodium ions from the brine solution.
5. Service
When the softener is In Service water is flowing through the system

and removing hardness minerals from your water.

Service

Cleaning Iron Out of the

Water Softening System

The system is designed to remove minerals like calcium and magne-

sium from household water. Periodic resin bed cleaning is recom-

mended if your iron rating is high. Clean the bed at least every six

months, or more if iron appears in the soft water between cleanings.

Contact the system installer for this service.

Checking for a Salt Bridge

A hard crust or "Salt Bridge" can form in the lower half of the salt

storage tank. This can be deceiving because the tank will appear to

have plenty of salt, but underneath, salt has hardened and when the

system regenerates, water cannot quite reach this level to be made

into brine (water and salt).

Breaking a Salt Bridge

Take a wooden broom handle and carefully push it down into the

salt, working it up and down. If the tool strikes a hard object (be sure

it's not the bottom or sides of the tank), it's probably a salt bridge.

Carefully break the bridge with the broom handle. Do not pound on

the walls of the tank.
NOTE: Salt bridges are typically caused by high humidity or

using the wrong kind of salt. In humid areas it is best to fill with

less salt, more often. Use only nugget, pellet or coarse solar

salt with a purity of 99.5% or higher. DO NOT use rock, block,

granulated, and ice cream-making salts, or salt with iron-remov-

ing additives.