S&S Cycle 49-State Certified X-Wedge Engines User Manual

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A- Install new throttle assembly.

I- Install new throttle assembly and cables. Position grip and cables so cables can be angled towards throttle body for easy adjustment

and free operation.

II- Apply light coat of clean cable lubricant to cables and fittings. Loosen cable adjustment locknuts and turn adjusting screw so half of

the threads are exposed.

Throttle/Cable Assembly
A- Install throttle cables on the throttle body.

I- Remove throttle cable housing bracket, PN 11-2339.
II- Install opening side throttle cable barrel fitting and throttle cable in throttle linkage on appropriate side of throttle cable housing bracket.

Opening side cable housing outside diameter is smaller and measures .190” (4.826mm).

III- Repeat step II for closing side throttle cable. Closing side cable has a spring around inner cable wire.
IV- Reinstall throttle cable housing bracket on the throttle body.

B- Turn throttle cable adjusters to remove excessive free play. Test the throttle to ensure it opens and closes freely. The throttle should snap shut

when released. Turn handlebars to extreme left and open and close throttle, then turn bars to extreme right and repeat. If throttle binds, loosen
cable adjusters to put more free play in cables. Tighten the adjusting screw locknuts after final adjustments are made.

NOTE: Throttle grip assembly must be assembled correctly and work freely to prevent possible sticking during operation. Cable routing must be free of
tight bends to minimize cable to cable housing friction. Throttle must not bind and must snap shut to fully closed position when released.

Incorrect cable adjustment may cause throttle to stick open, causing loss of control of motorcycle, serious injury or death.

6- Final Assembly and Checks

A- Check fuel line routing and connections.
B- Test throttle to ensure it opens and closes freely. Turn handlebars to extreme left and open and close throttle, and then turn bars to extreme

right and repeat. Throttle must snap closed in all positions.

C- Reassemble any remaining components.
D- Install emission control label on motorcycle frame.
E- Verify all emission related instructions and requirements have been met.
F- Fill gas tank.
G- Check injectors, the fuel rail and fuel line connections for leaks.

Gasoline leaks at inlet o-rings, fuel line connections, or fuel injector may flood engine and overflow into surrounding area creating fire
hazard.

7- See S&S® 49-State EPA Certified Engine Owner’s Manual for Engine Starting and Break-in Instructions

Failure to break-in engine according to correct procedure may result in serious damage to engine that is not repairable under warranty.

WARNING

CAUTION