Abcd, Abcdef, Butt contact pushbutton switches – Grayhill Pushbutton switches: Butt Contact 46 Series User Manual
Page 4

Pushbutton Switches
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Butt Contact Pushbutton Switches
Contacts
Butt type
Wiping type
	
 rating at 115 Vac res. 		
1 Amp
0.25 Amp
	
 rating at 220 Vac res. 
0.5 Amp
0.125 Amp
	
 Circuitry		
SPST–N.O. (Standard);
SPDT, DPDT
SPST–N.O. (w/Overtravel),
Break Before Make
SPST–N.O. (w/Positive Feel)
	
 Life expectancy 								
SPST–N.O. (Standard):
250,000
1,000,000 operations
operations
SPST–N.O. (w/Positive Feel):
200,000 operations;
SPST–N.O. (w/Overtravel):
500,000 operations
	
 Contact resistance 	
25 milliohms or less on a new switch
	
 Voltage Breakdown 	
1000 Vac between mutually insulated parts
	
 insulation resistance 	 1000	megohms	minimum
	
	
Operating temperature
-40°C to +85°C
ratinGS
electrical ratings
Series 46
Series 30
SPeCiFiCatiOnS
Material and Finishes
Lockwasher (round Bezel):	Steel,	zinc	trivalent	
chromate-plated 
Behind Panel Plate (Square Bezel):	Steel,		
zinc	trivalent	chromate-plated	
Mounting Sleeve and Screws (46-01-08-
500, 46-01-09-500 only):	 Steel,	 zinc	 trivalent	
chromate-plated.	
Base: Phenolic per MIL-M-14,
Type	CFG		
Square Bezel:	ABS	(SPST,	SPDT),	thermoset	
plastic	(DPDT)
Mounting nut, Bushing, and round Bezel:		
Brass,	tin	zinc
Button Cap:	ABS	(UL	version	is	PPS)
Shorting Bar:	 Series	 30–Fine	 silver	 contact	
area	
Series	46–Phosphor	bronze,	silver-plated
terminals:	Series	30–Fine	silver	contact	area
with	silver-plated	terminal	ends	
Series	46–Silver	contact	surface	with	tin/silver	
clad	terminal	ends	
Spring:	Tinned	music	wire
Plunger:	Polyphenylene	sulfide	(PPS)	for	30-
01-01-500-X	and	46-01-05-500-X.	Nickel-plated	
brass	for	46-01-07-500-X,	46-05-07-502-X,	46-
01-09-500-X	and	46-05-09-502-X.	Zinc	trivalent	
chromate-plated	 brass	 for	 46-01-08-500-X.	
Polycarbonate	for	all	others.
Operating temperature:	-40°C	to	+85°C
LeGendS
All	button	caps	can	be	printed	in	epoxy	ink.	Any	
type	 style	 or	 design	 can	 be	 used	 to	 produce	
the	legend.	If	News	Gothic	Condensed	style	is	
used,	limits	can	be	approximated	from	the	chart	
below;	actual	limits	depend	on	specific	legend.	
Grayhill type
identification
no.
round Button
Character and Line
Limitation
4GH088
1GH125
3GH187
2GH250
15
OFF
TAB
N/A
3	Char.
1	Line
3	Char.
1	Line
2	Char.
1	Line
N/A
Square Button
Character and Line
Limitation
TAB
LOCATE
INDEX
OFF
15
6	Char.
2	Lines
5	Char.
1	Lines
3	Char.
1	Line
2	Char.
1	Line
Sample Style
and Sizes
ABCDEFGHIJ
ABCDEFGHIJ
ABCDEF
ABCD
Character
Height
(typ.)
.083	
(2,1)
.138
(3,5)
.207
(5,3)
.276
(7,0)
There	 is	 a	 per-button	 impression	 charge.	 A	
nominal	 set	 up	 charge	 per	 legend	 applies	 to	
orders	of	1	to	99	pieces.	(Non-standard	legends	
are	subject	to	a	one	time	tooling	charge.	Contact	
Grayhill	for	more	specifics.)	
.080 ± .015
(2,03 ± 0,38)
Positive Feel & .156 ± .015
Overtravel
(3,96 ± 0,38)
46-01-05-500-* 46-05-05-502-* SPDT
Momentary .180 min. (4,57) 1.1 ± .25 Lbs. ——
——
.210 ± .015
(5,33 ± 0,38)
46-01-08-500-* 46-05-08-502-* DPDT
Momentary .180 min. (4,57) 1.6 ± .5 Lbs. ——
——
.210 ± .015
(5,33 ± 0,38)
OrderinG inFOrMatiOn & OPeratinG FeatureS
Butt
Contact
Square
Bezel
round
Bezel
Circuitry
Feature
total
travel
Overtravel
actuating
Force
Bottoming
Force
*Partial	part	number;	complete	the	part	number	by	adding	a	dash	for	button	color:	
white	–01;	red	–03;	green	–04;	blue	–05;	yellow	–06	or	black	–07.	
30-01-01-500-* 30-05-01-502-* SPST–N.O. Momentary
——
10 ± 4 oz. ——
46-01-09-500-* 46-05-09-502-* DPDT
Alternate Action
1.8 ± .5 Lbs. ——
——
Wiping
Contact
46-01-07-500-* 46-05-07-502-* SPDT
Alternate Action
1.5 ± .25 Lbs. ——
——
Standard OPtiOnS
Epoxy-sealed terminals and wire leads
30-01-04-500-* 30-05-04-502-* SPST–N.O.
——
18 ± 4 oz.
.046 Min.
aLternate aCtiOn (PuSH-PuSH) 
OPeratinG SeQuenCe
Part	Number*		 46-05-07-502,	46-05-09-502,		
	
46-01-07-500, 46-01-09-500
Alternate	action	(Push-Push)	switches	provide	
a	maintained	actuated	position	until	the	button	
is	pushed	again	to	release.
LOCK DOWN
POSITION
C. & N.O.
SHORTED
N.C. OPEN
UP POSITION
C. & N.C.
SHORTED
N.O. OPEN
PUSH TO
ACTUATE
13/64	(5,16)	
Approx.
3/32	(2,38)
Approx.
