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Warning – Gast AT05 Series User Manual

Page 4

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Manufacturer will NOT guarantee field-rebuilt product

performance. For performance guarantee, the product

must be returned to the manufacturer.

Service Kit contents vary. Most contain vanes, gaskets

and filter parts.

1. Remove filter/muffler parts from front of muffler box.

2. Remove the 5 muffler box bolts.

3. Use a small hammer to tap on box to remove. Do

not use a screwdriver.

4. Remove the 6 end plate bolts.

5. Remove end plate. Check direction of bevel edges

of vanes then remove vanes.

6. Clean body and rotor slots with Gast flushing

solvent or equivalent flushing solvent. Hand turn

the rotor to make sure it rotates freely. Any

unusual grinding or scraping sound could indicate

worn bearings or scored parts.

7. Check end plate, rotor and body for scoring.

Severe scoring or worn bearings will require

service at the manufacturer.

DO NOT remove rotor or motor bolts.

SERVICE KIT INSTALLATION

SHUTDOWN PROCEDURES

It is your responsibility to follow proper shutdown

procedures to prevent product damage.

NEVER ADD OIL TO THIS OIL-LESS PUMP.

1. Disconnect plumbing.

2. Operate product for at least five minutes without

plumbing.

3. Run at maximum vacuum for 10-15 minutes.

4. Repeat step 2.

5. Disconnect power supply.

6. Plug open ports to prevent dirt or other

contaminants from entering product.

Disconnect electrical power supply cord before

installing Service Kit.
If product is hard wired into system, disconnect

electrical power at the circuit breaker or fuse box

before installing Service Kit.
Vent all air lines to release pressure or vacuum.
Failure to follow these instructions can result in

death, fire or electrical shock.

WARNING

Electrical Shock Hazard

8. Insert vanes, checking that the bevel edges are in

the correct direction. See diagram below.

9. Replace end plate. Torque bolts to 90-120 in. lb.

10. Check gasket for damage.

11. Reinstall muffler box. Torque bolts to 90-120 in. lb.

Check that all external accessories such as relief valves

and gauges are attached and are not damaged before re-

operating product.

The vanes need to be flush with the curvature of the

rotor when installing.

This manual is related to the following products: