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Warning – Gast 0523 Series Lubricated Laboratory Vacuum Pumps and Compressors User Manual

Page 4

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SHUTDOWN PROCEDURES

It is your responsibility to follow proper shutdown

procedures to prevent product damage.

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It is your responsibility to:

• Regularly inspect and make necessary repairs to

product in order to maintain proper operation.

• Make sure that pressure and vacuum is released

from product before starting maintenance.

Flushing

Flushing this product to remove excessive dirt, foreign

particles, moisture or oil that occurs in the operating

environment will help to maintain proper vane

performance. If your pump is not getting the vacuum or

pressure level expected, flushing is required. Vanes will

stick when dirty and may cause pump to be noisy or

inefficient.
Use only Gast Flushing Solvent or other non-petroleum

based flushing solvent. Do Not use kerosene or ANY

other combustible solvent to flush product.

Check that all external accessories such as relief valves

and gauges are attached to cover and are not damaged

before re-operating product.

1. Disconnect electrical power supply.

2. Release all pressure and vacuum from pump.

3. Remove all accessories at the inlet and exhaust

ports.

4. Remove filter.

5. Start product. Place towel over exhaust port to

clean up solvent. If using liquid solvent, pour

several tablespoons directly into inlet port. If

using Gast Flushing Solvent, spray solvent for

5-10 seconds into inlet port.

6. Block the inlet port and draw a deep vacuum

for 15-20 seconds. Release the vacuum.

7. Listen for changes in the sound of the motor.

If motor sounds smooth, go to next step. If

motor does not sound like it is running

smoothly, repeat steps 5 and 6 until you can

hear a difference in the operating sound of the

pump.

8. Start the pump and let it run for 1 minute, then

turn pump off.

9. Replace all accessories at the inlet and exhaust

ports.

10. Replace filter before resuming operation.

Check intake and exhaust filters after first 500 hours of

operation. Clean filters and determine how frequently

filters should be checked during future operation. This

one procedure will help to assure the productʼs

performance and service life.
Clean filters when necessary by removing and washing

in a solvent or soap and water. After cleaning, dry with

compressed air to make sure all moisture is removed

before replacing filters.

Failure to do so may result in premature pump failure.

The Gast Manufacturing lubricated Vacuum Pumps and

Compressors are constructed of ferrous metals or

aluminum which are subject to rust and corrosion when

pumping condensable vapors such as water. Follow the

steps below to assure correct storage and shutdown

between operating periods

1. Disconnect plumbing.

2. Allow the pump to run “open” for at least 5

minutes.

3. Fill oil reservoir to proper level.

4. Cover inlet port (vacuum side) and run pump

for 1-3 minutes. Shut the pup down under

vacuum.

5. Plug ports so dirt or other contaminants do not

enter unit. It is now ready for shut-down.

Air stream from product may contain solid or liquid

material that can result in eye or skin damage.
Flush this product in a well ventilated area.

Do Not use kerosene or other combustible solvents

to flush this product.

WARNING

Injury Hazard

Wear eye protection when flushing this product.

Failure to follow these instructions can result in

eye injury or other serious injury.

WARNING

The pump surfaces may become very hot during

operation. do not touch these parts until the pump has

been turned off and allowed to cool.

This manual is related to the following products: