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Synergy 8240 - Jeep XJ Rear Spring Hanger Bracket User Manual

Page 4

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5) Once welds have been cut, remove the inner spring hanger using either a hammer and chisel,

or an air hammer with a chisel end. Be careful not to damage the unibody if using an air-
hammer.

a. Note the red square near letter A which encompasses the remainder of the forward

section of the spring hanger. This piece of the bracket will need to be cut off for the new
spring hanger to be installed. Cut along the body to frame seam towards the outside of
the body to remove this piece. A grinder with cut off wheel works well.

b. Note the 2 orange cut lines near letter B. This weld nut will need to be cut off. Remove

the torx head bolt from the under side of the seat and cut off the weld nut.

6) Grind smooth the unibody and remainder of the bracketry so the new spring hanger can

mount flush to the frame and body.