Synergy 8233 - Jeep XJ Track Bar Bracket & Brace Kit - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
INSTALLATION INSTRUCTIONS
PPM-8233 XJ TRACK BAR BRACKET
Version 3.0
GENERAL NOTES:

These instructions are also available on our website at www.synergymfg.com Check the website for any
updated instructions and additional photos for reference.

Loosely bolt all hardware in until all bolts have been started, then torque to spec.
 This kit requires the use of 4” bump stop spacers to prevent track bar interference at full compression
travel.

This kit also mandates the use of PPM-3425 Pitman Arm (3.75” drop)
PARTS LIST:

8233– XJ FRONT TRACK BAR BRACKET AND BRACE KIT
 (1) 823301 XJ Front Track Bar Bracket
 (1) 823302 XJ Front Track Bar Brace
 (4) ½-13 UNC x 1.5” long hex head bolt
 (4) ½-13 UNC Stover nut
 (8) ½” flat washer
TORQUE SPECS:

1/2-13 UNC : 80 ft/lbs

9/16-12 UNC : 110 ft/lbs
1) Install drop pitman arm if there hasn’t been one installed already. Follow factory service manual for
pitman arm removal / replacement.
2) Remove the stock trackbar and track bar bracket on the chassis. The track bar bracket attaches to the
chassis via 2 outer 18mm bolts near the coil, and 2 18mm bolts on the underside of the chassis near the
motor mount. See attached picture. Remove the stock bracket and install the PPM-8233-01 bracket
using the same hardware as shown below.