Lull 1044C-54 Series II Operation Manual User Manual
Page 28
Section 2 - Pre-Operation and Inspection
2-4
31200608
OV0100
DO NOT OPERATE MACHINE WHEN
LOW BRAKE PRESSURE LIGHT IS ON.
10124906
10167809
Carry load in low position.
CAUTION
10167810
Consult operators manual before
using drive lockout override switch.
WARNING
10167808
Stabilizer System Operation
With boom below 20°, rear axle oscillates freely.
With boom between 20° and 40°:
Transmission is limited to first or second gear.
Rear axle is in restricted oscillation mode.
Frame tilt function operates at reduced speed at any boom
angle above 20°.
With boom above 40°:
Transmission is locked out and rear axle oscillation is locked to frame.
Frame tilt function still operates at reduced speed.
With boom above 40° and foot switch depressed:
Transmission is limited to first gear.
Rear axle is in very restricted oscillation mode.
Fully depressing brake pedal locks rear axle at any boom angle.
10135193
PULL TO APPLY
PUSH TO RELEASE
PARKING BRAKE
10135193
10135082
TRANSMISSION
DECLUTCH
HAZARD
LIGHTS
10138460
(IF EQUIPPED)
BEACON
LIGHT
10139648
(IF EQUIPPED)
WORK
LIGHTS
10138409
(IF EQUIPPED)
ROOF
WIPER
10139610
(IF EQUIPPED)
10138377
(IF EQUIPPED)
STROBE
LIGHT
WINDSHIELD
WIPER
10138410
(IF EQUIPPED)
ROUND STEER
FRONT WHEEL STEER
OBLIQUE STEER
10112750
10130487
FRAME
TILT
LEFT
FRAME
TILT
RIGHT
10135091
FORK TILT DOWN
FORK TILT UP
TRANSFER
IN
AUXILIARY
PRESS AND HOLD BUTTON FOR AUXILIARY FUNCTION
TRANSFER
OUT
AUXILIARY
10135090
BOOM DOWN
BOOM UP
BOOM IN
AUXILIARY
PRESS AND HOLD BUTTON FOR AUXILIARY FUNCTION
BOOM OUT
AUXILIARY
10138929
RAISE
LOWER
RIGHT
RAISE
LOWER
LEFT
OUTRIGGERS
10438304
cm
10
20
30
FT
1
0
110
90
FT
3
120
FT
4
100
PRESSURE TEST PORTS
PUMP 1
PUMP 2
LOCK (G1)
REAR OSC.
REAR OSC.
LOCK (G2)
BRAKES
STEERING
PILOT
ACCUM.
10339962
LUBRICATION SCHEDULE.
11. TIRES MUST BE CALCIUM CHLORIDE FILLED! REFER TO
FIND OUT FORK CAPACITY BEFORE USING MACHINE.
10. NEVER LIFT LOADS HEAVIER THAN THE CAPACITY OF THE FORKS.
9. KEEP THE WORK AREA CLEAN OF DEBRIS.
AND IN PLACE.
8. OPERATE ONLY WITH GUARDS AND SAFETY EQUIPMENT FUNCTIONING
MANUFACTURER'S PRIOR WRITTEN APPROVAL.
7. DO NOT MODIFY OR ALTER THIS MACHINE WITHOUT THE
OR MOVING THE MACHINE.
6. EVALUATE GROUND-BEARING CONDITIONS BEFORE MAKING LIFTS
FROM THE CYLINDERS.
THROUGH FULL STROKE IN EACH DIRECTION TO ELIMINATE AIR
TILT-FRAME CYLINDER AND FORK-CARRIAGE TILT CYLINDER
5. TWICE DAILY, WITH THE FORKS NEAR GROUND ELEVATION, CYCLE
MANUAL AND THE LUBRICATION SCHEDULE.
4. SERVICE THE MACHINE AS RECOMMENDED IN THE OPERATOR'S
THIS MACHINE AS A WORK PLATFORM.
3. THIS MACHINE IS NOT EQUIPPED TO LIFT PERSONNEL. NEVER USE
FORKS ABOVE EYE LEVEL MAY CAUSE THE MACHINE TO TIP OVER.
KEPT AT OR BELOW EYE LEVEL POSITION. TRAVELING WITH THE
2. WHEN TRAVELING WITH OR WITHOUT LOADS, THE FORKS MUST BE
KEEP THE OPERATOR'S MANUAL WITH THE MACHINE.
THOROUGHLY FAMILIAR WITH THE OPERATOR'S MANUAL! ALWAYS
1. DO NOT OPERAE THIS MACHINE UNTIL YOU HAVE READ AND ARE
NOTICE
10220963
10220963
STOP
RAISE LOAD
LOWER LOAD
TILT FORKS RIGHT
TILT FORKS LEFT
TILT FORKS UP
TILT FORKS DOWN
MOVE LOAD BACKWARD
MOVE LOAD FORWARD
FORKLIFT SIGNALS
INSTRUCTIONS TO SIGNALMAN
1. ONLY ONE PERSON TO BE SIGNALMAN.
2. MAKE SURE THE OPERATOR CAN SEE YOU AND IS ABLE TO ACKNOWLEDGE THE SIGNAL GIVEN.
3. SIGNALMAN MUST WATCH THE LOAD, THE OPERATOR IS WATCHING YOU.
4. NEVER RAISE OR LOWER THE LOAD OVER THE OTHER WORKMEN. WARN THEM TO KEEP OUT OF THE WAY.
5. WATCH FOR OVERHEAD LINES OR OTHER OBSTRUCTIONS.
10239617
10239617
1. DO NOT OPERATE THIS MACHINE UNTIL YOU HAVE READ AND ARE
THOROUGHLY FAMILIAR WITH THE OPERATOR'S MANUAL! ALWAYS
KEEP THE OPERATOR'S MANUAL WITH THE MACHINE.
2. WHEN TRAVELING, FORKS MUST BE AT OR BELOW EYE LEVEL POSITION.
NEVER TRAVEL WITH BOOM RAISED. FAILURE TO LOWER BOOM BEFORE
TRAVELING COULD CAUSE MACHINE TO TIP AND RESULT IN SERIOUS INJURY
OR DEATH.
3. ALWAYS LIFT & CARRY LOADS WITHIN MANUFACTURER'S RECOMMENDED
CAPACITY. REFER TO LOAD CHART ON RIGHT SIDE OF OPERATOR'S
4. DO NOT USE THE MACHINE IF MALFUNCTIONING-REPAIR FIRST.
5. FAULTY MAINTENANCE, CARELESSNESS, LACK OF OPERATOR TRAINING,
IMPROPER OPERATING PRACTICES, ETC. WILL AFFECT THE SAFETY AND
CAPACITY OF THIS MACHINE.
6. ALWAYS LEVEL MACHINE BEFORE LIFTING A LOAD. IF LEVEL INDICATOR IS
DAMAGED OR MISSING, REPLACE BEFORE USING MACHINE.
7. DO NOT USED FRAME TILT TO POSITION LOADS-LOWER LOAD TO A SAFE
HEIGHT, REPOSITION MACHINE, LEVEL MACHINE AND RELIFT TO NEW
POSITION.
8. WATCH FOR OVERHEAD OBSTRUCTIONS BEFORE AND WHILE MAKING A LIFT,
ESPECIALLY ELECTRICAL WIRES. SERIOUS INJURY OR DEATH CAN RESULT
FROM CONTACT WITH ELECTRICAL WIRES.
COMPARTMENT.
CAUTION
10220964
10220964
10139033
CAUTION
OUTRIGGERS PROVIDE A SUBSTANTIAL
INCREASE IN STABILITY
IF BOOM COAPACITIES ARE EXCEEDED WITH
OUTRIGGERS DOWN, STRUCTURAL DAMAGE
MAT CCUR BEFORE MACHINE INSTABILITY.
CONSULT LOAD CHART FOR RATED
CAPACITIES. DO NOT EXCEED RATED
LIFT CAPACITIES.
1001103932
LUBRICATE BOOM WEAR PADS AND SLIDE AREAS MONTHLY WITH
EP LITHIUM-BASED GREASE OR DRY-FILM LUBRICANT.
P/N 1706502 (A)
12
8
7
9
6
20
12
19
2
22
1
13
3
23
5
4
23
19
8
13
21
17
25
17
24
21
18
24
11
16
17
22
16
10
24
15
14
SERVICE/LUBRICATION SCHEDULE
MODEL 1044C-54 SERIES II
20
20
SEE OTHER SIDE OF THIS CARD FOR ADDITIONAL INFORMATION
SYSTEM CAPACITIES AND PRESSURES
HYDRAULIC RESERVOIR
47 GALS
FUEL TANK
36 GALS
COOLING SYSTEM
18 QTS
ENGINE CRANKCASE DEERE 4 CYL.
14 QTS
TRANSMISSION DRAIN/REFILL (APPROX.)
19 QTS
ACCUMULATOR (NITROGEN PRECHARGE)
TIRES 14.00 × 24
PER TIRE
400425 PSI
WET DISK BRAKES
HYDRAULIC SYSTEM & RESERVOIR
65 GALS
PRESSURE
65 PSI
HYDRO-FILL TIRES SHOULD BE FILLED TO
APPROXIMATELY 75% FULL (55 GALLONS/596LB)
OF CALCIUM CHLORIDE TIRE FILL.
FRONT AXLE
DIFFERENTIAL
9.5 QTS
PLANETARY HUB (EACH)
54 OZ
REAR AXLE
DIFFERENTIAL
10.5 QTS
PLANETARY HUB (EACH)
40.5 OZ
APPROXIMATED WEIGHTS:
14.00 x 24 12 PLY SGG RB G2 BIAS BELTED
HYDRO-FILLED
925 LBS
FOAM-FILLED
1050 LBS
14.00 x 24 GLA2 STEEL BELTED RADIAL
HYDRO-FILLED
1000 LBS
FOAM-FILLED
1125 LBS
* =
C =
CF =
R =
CLN =
SHORTEN SERVICE INTERVALS
ACCORDINGLY WHEN OPERATING
UNDER DUSTY OR SEVERE
CONDITIONS.
14
BOOM PIVOT
15
HOIST PIVOTS
16
TILT CYLINDER PIVOTS
INSPECT ALL FLUID SYSTEMS AND
CHANGE FLUID WHEN FLUID SHOWS
TRACES OF CONTAMINATION
OR HIGH TEMPERATURES,
EVIDENCED BY STRONG ODOR,
DISCOLORATION, OR SEPARATION
17
QUICK ATTACH PIVOT
18
OSCILLATION PIVOTS
19
FRAME TILT CYLINDER
20
REAR AXLE LOCK CYLINDER
21
22
23
24
25
DRIVE SHAFT SLIP YOKES
TRANSFER ROLLERS
1
ENGINE OIL
SEE ENGINE MANUAL
CF
*CF
C
2
ENGINE OIL FILTER
R
*R
3
FUEL FILTER(S)/WATER SEP.
R
C
4
TRANSMISSION FLUID
CF
*CF
C
5
TRANSMISSION FILTER
R
*R
6
HYD. RESERVOIR FLUID
CF
C
7
HYD. RETURN FILTER
R
*R
C
8
HYD. PRESSURE FILTER
R
*R
C
9
HYD. TANK BREATHER
R
10
AIR CLEANER
R
C
11
ENGINE COOLANT
CF
C
12
AXLE DIFFERENTIAL
CF
C
*CF
13
PLANETARY HUBS
CF
C
*CF
2 GREASE FITTINGS
LUBE
4 GREASE FITTINGS
LUBE
6 GREASE FITTINGS
LUBE
1 GREASE FITTINGS
LUBE
4 GREASE FITTINGS
LUBE
2 GREASE FITTINGS
LUBE
2 GREASE FITTINGS
LUBE
4 GREASE FITTINGS
LUBE
FIRST HOURS OF OPERATION
CHECK, SERVICE AS
NECESSARY
CHANGE FLUID
REPLACE
CLEAN CAREFULLY
SEE PARTS BOOK
SEE PARTS BOOK
SEE SERVICE MANUAL
SEE PARTS BOOK
SEE PARTS BOOK
SEE PARTS BOOK
SEE OTHER SIDE OF CARD
LUBE
LUBE
OUTRIGGERS
9 GREASE FITTINGS
CHAIN GUIDES
LUBE
5 GREASE FITTINGS
SEE ENGINE MANUAL
SEE PARTS BOOK
SEE PARTS BOOK
3 GREASE FITTINGS
SEE SERVICE MANUAL
HOURS OF OPERATION
*R
R
SEE PARTS BOOK
HYD. CARTRIDGE FILTER
#
DESCRIPTION
DAILY WEEKLY 50
100 250 500 1000 2000
REMARKS
SEE OTHER SIDE OF CARD
VIEW C-C
C
VIEW OF DASH PANEL
C
VIEW OF
JOYSTICK PANEL
CAPACITY
CHARTS