522d – Gradall 524D User Manual
Page 77
522D
MATERIAL HANDLER
Item
Part No.
Qty.
Description Of Part
9139-5001
Ref
ENGINE ASSY (includes all items on
page 5-4 except items 50 thru 56,
all items on page 5-5 except items 34,
35 & 36 and all items on page 5-6)
1
9139-3003
1
TUBE ASSY
2
8471-2738
2
SPLIT FLANGE CLAMP
3
8320-1135
4
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
4
8855-1012
4
LOCKWASHER, 7/16
5
8820-1018
2
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
6
8850-1005
2
HEX NUT, 5/16-18
7
9109-1001
1
CLAMP SUPPORT
8
8855-1010
2
LOCKWASHER, 5/16
9
9108-3106
1
O-RING
10
9108-6055
1
EXHAUST TUBING
11
8319-1021
13
HEX HD CAPSCREW, M10X1.5X30,
GR8
12
8319-1013
16
LOCKWASHER, M10
13
9133-6003
1
TUBE SUPPORT
14
9108-6131
1
TUBE SUPPORT
15
9108-3456
1
STARTER
16
9108-3503
1
ALTERNATOR (includes item 40)
17
9108-3218
1
FUEL FILTER
18
8319-1006
1
HEX HD CAPSCREW, M10X1.5X40,
GR8
19
8856-1109
3
WASHER, 3/8
20
8319-1005
2
HEX HD CAPSCREW, M10X1.4X45,
GR8
21
8348-3497
2
HOSE CLAMP
22
9002-8660
2
SUPPORT CLAMP
23
11"
HOSE, 5/16
24
8856-1111
1
WASHER, 1/2
25
9114-3122
1
SUPPORT CLAMP, 5/8
Item
Part No.
Qty.
Description Of Part
26
8319-1004
2
HEX HD CAPSCREW, M12X1.75X30,
GR8
27
8319-1010
2
LOCKWASHER, M10
28
9108-3481
1
NEGATIVE BATTERY CABLE
29
9108-3482
1
POSITIVE BATTERY CABLE
30
9002-7187
1
TIEWRAP
31
8871-1284
1
PIPE PLUG, 3/4
32
9020-5792
1
CUSHION CLAMP
33
8866-1384
1
HEX PLUG, 3/8 TUBE
34
8820-1001
2
HEX HD CAPSCREW, 1/4-20x1/2,
GR5
35
8856-1107
2
FLAT WASHER, 1/4
36
8855-1009
2
LOCKWASHER, 1/4
37
2486-1170
3
SUPPORT CLAMP
38
9134-5008
1
STARTER RELAY ASSY (includes the
following seven items)
7738-3377
2
SOLENOID RELAY
8821-1028
4
HEX HD CAPSCREW, #10-24X1/2,
GR5
8850-1612
4
HEX NUT
8855-1007
4
LOCKWASHER
8856-1105
4
WASHER
9133-1014
1
RELAY MOUNTING PLATE
9137-3009
1
JUMPER WIRE
39
9136-3066
1
JUMPER WIRE
40
9108-3504
1
REGULATOR (supplied with alternator)
41
9114-3314
1
WATER TEMPERATURE SENDER
42
8871-1385
1
REDUCER BUSHING
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
5-5
ENGINE & ATTACHING PARTS
(9139-5001) EPA Engine Right Side View - 522D
Starting Serial No. 0277120
Original Issue 10-98
Revised 5-16-00
SERVICE NOTES:
1). Use Loctite 242, P/N 1440-3364, on
all bolt & fitting threads except
pipe threads.
2). Use Loctite pipe sealant, P/N
1440-4082, on all pipe threads.
3). Add 12 qts. of oil, P/N 1440-3420,
to crankcase.
PCN 980469, 980764,
MPC 3497 - DS
* Removed Engine Filter Kit.