Gradall 524D - Manual (Page 183)

522D-524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
9138-5002 1 3 SECTION BOOM ASSY
1 9108-6140 1 BOOM WELDMENT (1 st.)
2 9108-6141 1 BOOM WELDMENT (2 nd.)
3 9108-6142 1 BOOM WELDMENT(3 rd.)
4 9112-3019 6 BEARING PAD, 5/8x6”
5 9112-1122 1 GUIDE BAR
6 9105-3426 1 CONNECTOR (includes item 103)
7 8820-1535 8 HEX HD CAPSCREW, 3/8-24x1-1/4,
GR5 (lubricate &torque to
32-37 ft. lbs.)
8 8856-1109 42 FLAT WASHER, 3/8
9 8820-1536 AR HEX HD CAPSCREW, 3/8-24x1-1/2,
GR5 (lubricate & torque to
32-37 ft. lbs.)
10 8820-1538 4 HEX HD CAPSCREW, 3/8-24x2”,
GR5
11 8866-2105 1 SWIVEL NUT, 90 DEGREE ELBOW
12 9108-3297 4 BEARING PAD, 1/2x8”
13 9108-1447 4 SPACER (.132 thick)
14 9112-1081 6 SHIM (.06 thick)
15 8820-1565 6 HEX HD CAPSCREW, 1/2-20x1-1/4,
GR5 (lubricate & torque to
68-78 ft. lbs.)
16 9002-7471 21 HARDENED FLAT WASHER, 1/2
(lubricate & torque to 68-78 ft. lbs.)
17 8820-1566 AR HEX HD CAPSCREW, 1/2-20x1-1/2,
GR5 (lubricate & torque to
68-78 ft.lbs.)
18 8820-1563 AR HEX HD CAPSCREW, 1/2-20x7/8,
GR5 (lubricate & torque to
68-78 ft. lbs.)
19 8820-1564 AR HEX HD CAPSCREW, 1/2-20x1”,
GR5 (lubricate & torque to
68-78 ft. lbs.)
20 9112-3018 2 SPRING
21 9108-3431 2 EXTENSION CABLE, 1/2
22 9112-1080 1 EXTENSION CABLE PIN
23 8858-1310 2 RETAINING RING EXTERNAL
24 9112-1079 2 SPECIAL WASHER, 7/8 (torque lock
nut to 100-110 ft./lbs. Use no
loctite on cable nuts.)
25 8850-1314 4 HEX NUT, 7/8-14 (torque lock nuts
to 100-110 ft./lbs. Use no loctite
on cable nuts.)
26 1440-4793 AR UNION 76 MEGAPLEX GREASE
27 9112-1041 1 CROWD CYL. PIN
28 8858-1320 3 RETAINING RING EXTERNAL
29 8656-1308 2 ADAPTER
30 9112-3022 2 ADAPTER (includes item 31)
31 8859-1205 1 O-RING
32 9108-3298 2 BUSHING
33 9112-1023 2 SHIM
34 9112-1024 2 SHIM
35 8320-1039 4 HEX HD CAPSCREW, 3/4-10x2-1/2,
GR8
36 9002-7473 15 HARDENED WASHER, 3/4
(torque lock nut to 100-110 ft./lbs.
Use no loctite on cable nuts.)
37 8850-1012 10 HEAVY HEX NUT, 3/4-10 (lubricate
& torque to 340-365 ft. lbs.)(torque
lock nut to 100-110 ft./lbs. Use no
loctite on cable nuts.)
JD 13-11
OPTIONAL EQUIPMENT
(9138-5002) 3 Section Boom Assembly
Original Issue 1-98
Revised 11-08-05
Item Part No. Qty. Description Of Part
38 9112-1066 2 CROWD CYLINDER RETAINER
39 8320-1017 4 HEX HD CAPSCREW, 3/4-10x2-3/4,
GR8 (lubricate & torque to
340-365 ft. lbs.)
40 9112-6010 1 CROWD CYLINDER MOUNTING
BRACKET
41 9108-5080 1 CROWD CYLINDER (starting S/N
0277001 thru 0277154)
9112-3152 AR SEAL KIT, (not shown)
9138-5016 1 CROWD CYLINDER -FOR SERVICE
ONLY (starting S/N 0277155)
9133-3029 AR SEAL KIT, (not shown)
42 9103-3186 8 BEARING PAD, 1/2x6”
43 9103-1236 10 SPACER
44 9020-5870 24 SHIM
45 9105-3450 1 FITTING (includes item 103)
46 8820-1532 22 HEX HD CAPSCREW, 3/8-24x3/4, GR5
(lubricate & torque to 32-37 ft.
lbs.)
47 8850-1006 2 HEX NUT, 3/8-16
48 9112-3136 2 BRASS HEX HD CAPSCREW,
3/8-16x1”
49 9020-7463 8 CUSHION CLAMP, 3/4” I.D.
50 8471-7863 1 HOSE ASSEMBLY
51 8471-7862 1 HOSE ASSEMBLY
52 7713-3893 2 STAUFF CLAMP SET
53 7713-3052 2 STAUFF COVER PLATE
54 7713-3209 4 HEX HD CAPSCREW, 1/4-20x1-3/8
55 8867-1001 4 LUBE FITTING, 1/8
56 9108-1326 1 HOSE REEL SUPPORT
57 9020-3040 1 THRUST WASHER
58 9112-3016 1 HOSE SHEAVE
59 8320-1123 3 HEX HD CAPSCREW, 1/2-13x1”,
GR8 (lubricate & torque to
68-78 ft. lbs.)
60 9112-1197 1 RETRACT SHEAVE PIN
61 9104-1451 5 THRUST WASHER
62 9112-5031 1 RET. SHEAVE ASSEMBLY
63 9112-1056 2 RETAINER ROLLER
64 8820-1043 2 HEX HD CAPSCREW, 3/8-16x3”,
GR5
65 8852-1306 3 THIN LOCKNUT, 3/8-16
66 8664-1158 2 PIN KEEPER
67 8820-1034 8 HEX HD CAPSCREW, 3/8-16x7/8,
GR5
68 8855-1011 8 LOCKWASHER, 3/8
69 9108-3513 1 TILT CYLINDER
70 9114-6052 1 PIN WELDMENT
71 8820-1065 1 HEX HD CAPSCREW, 1/2-13x1”,
GR5
72 8362-1283 1 SPECIAL WASHER
73 8820-1608 2 HEX HD CAPSCREW, 3/4-16x1-1/2,
GR5
74 9112-1022 1 BEARING PLATE
75 9112-6008 2 HOSE TAKE-UP WELD
76 9112-3054 2 COMPRESSION SPRING
77 9112-1134 2 SPRING RETAINER
78 8850-1008 2 HEX NUT, 1/2-13
79 8850-1108 2 HEX JAM NUT, 1/2-13
80 8471-8280 2 HOSE ASSEMBLY
81 8471-8281 2 HOSE ASSEMBLY
82 8471-7896 2 HOSE ASSEMBLY
* Added seal kits to item 41.
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