524d – Gradall 524D User Manual
Page 62
524D
MATERIAL HANDLER
SERVICE NOTES:
1. Use Loctite, P/N 1440-3364, on all bolt
& fitting threads except pipe threads.
2. Use Loctite pipe sealant, P/N 1440-4082, on
all pipe threads.
3. Add 12 qts. of oil, P/N 1440-3420, to crankcase.
Item
Part No.
Qty.
Description Of Part
9138-5020
Ref
ENGINE ASSY, (includes all items on
page 5-1 except items 59 thru 65 and
all items on pages 5-2 & 5-3)
1
9133-3004
1
TUBE ASSY
2
8471-2738
2
SPLIT FLANGE CLAMP
3
8320-1135
4
HEX HD CAPSCREW, 7/16-14X1-1/2
4
8855-1012
4
LOCKWASHER, 7/16
5
8320-1155
12
HEX HD CAPSCREW, 7/16-14X1-3/4
6
9116-3201
1
TUBE ASSY
7
9108-3266
1
TUBE ASSY
8
8866-2421
2
ELBOW, 45 DEGREES, (includes
item 46)
9
9108-3106
4
O-RING
10
9108-6055
1
EXHAUST TUBING
11
8319-1021
9
HEX HD CAPSCREW, M10X1.5X30
12
8319-1013
16
LOCKWASHER, M10
13
9133-6003
1
TUBE SUPPORT
14
9108-6131
1
TUBE SUPPORT
15
9108-3456
1
STARTER
16
9108-3503
1
ALTERNATOR, (includes item 36)
17
9114-6058
1
FLOW DIVIDER BRACKET
18
8319-1006
5
HEX HD CAPSCREW, M10X1.5X40
19
8856-1109
7
FLAT WASHER, 3/8
20
8319-1005
2
HEX HD CAPSCREW, M10X1.5X45
21
Ref
TRACTION LOCK VALVE, (see page
10-20 for details)
22
8820-1065
2
HEX HD CAPSCREW, 1/2-13X1, GR5
23
8855-1013
2
LOCKWASHER, 1/2
24
8856-1111
3
FLAT WASHER, 1/2
25
9114-3122
1
SUPPORT CLAMP, 5/8
26
8319-1004
2
HEX HD CAPSCREW, M12X1.75X30
27
8319-1010
2
LOCKWASHER, M12
28
Ref
NEGATIVE BATTERY CABLE, (see
page 11-5 for details)
29
Ref
POSITIVE BATTERY CABLE, (see
page 11-5 for details)
30
9002-7187
1
TIEWRAP
Item
Part No.
Qty.
Description Of Part
31
8871-1284
1
HEX SOCKET PIPE PLUG, 3/4
32
9020-5792
1
CUSHION CLAMP
33
8866-2064
1
ELBOW, 90 DEGREES, (includes
item 47)
34
9134-5008
1
STARTER RELAY ASSY, (includes
items 56 thru 62)
35
9136-3066
1
JUMPER WIRE
36
9108-3504
1
REGULATOR
37
9114-3314
1
WATER TEMPERATURE SENDER
38
8871-1385
1
REDUCER BUSHING
39
8471-7889
1
HOSE ASSY
40
8866-2224
1
SWIVEL NUT BRANCH TEE,
3/8 TUBE
41
8866-2005
2
CONNECTOR, (includes item 47)
42
8859-1204
1
O-RING
43
8471-8185
1
HOSE ASSY
44
9002-8660
2
SUPPORT CLAMP
45
2486-1170
3
SUPPORT CLAMP
46
8859-1207
2
O-RING
47
8859-1204
3
O-RING
48
8820-1020
2
HEX HD CAPSCREW, 5/16-18X1,
GR5
49
8852-1205
2
HEX LOCKNUT, 5/16-18
50
9116-3098
1
FLOW DIVIDER TUBE
51
8471-9142
1
HOSE ASSY
52
9108-3218
1
FUEL STRAINER
53
8348-3497
2
HOSE CLAMP
54
8471-9141
1
HOSE ASSY
55
11"
5/16 HOSE
56
7738-3377
2
RELAY
57
9133-1014
1
RELAY MOUNTING PLATE
58
8821-1028
4
SOCKET HD CAPSCREW,
#10-24X1/2, GR8
59
8850-1612
4
HEX NUT, #10-24
60
8856-1105
4
FLAT WASHER, #10
61
8855-1007
4
LOCKWASHER, #10
62
9137-3009
1
JUMPER WIRE
ENGINE & ATTACHING PARTS
(9138-5020) EPA Engine Right Side View
Starting Serial No. 0277339
Original Issue 7-01
5-2
AK