Gradall 524D - Manual (Page 205)

522D-524D
MATERIAL HANDLER
86 30
87
RELAY
85
WO RK L T S W
RELAY GRD
RELAY-30
CAB WALL
TO
R.H.FRONT
WORK LIGHT
(ON CAB)
TO
L.H.FRONT
WORK LIGHT
(ON CAB)
TO
FRONT
WORK LIGHT
(ON MIRROR SUPPOR
T)
TO
REAR
TAIL
LIGHT
ACC-C
AUXLT
WORK LT SW
GRO
+
IGN
A C C
ACC BAT
B AT
IGN
ST
TO DOME LIGHT
TO STOP LIGHT SWITCH
IGN BAT
IGN-ACC
RELAY-30
STOP LT
DOME LT
GND
FUEL B+ OIL
TEMP
ACC-C
RELAY GRD RELA RELAY GRD
STOPLIGHT SWITCH MOUNTING
ON BRAKE PEDAL
FROM 15 AMP
FUSE ON DASH
TO TERMINAL "C"
IN TAIL LIGHT
HARNESS
12
43
42
44
12
12
27
24
25
26
23
22
START AID
ON
OFF
PARK BRAKE
ALT 0 0 0 0 0 0
QUARTZ DRIVE 4X4
4X2
ON
OFF
LIGHTS
ON
OFF
R
240
100
F
E
80
0
16
10
TEMP
FUEL OIL
VOLTS
- +
45
46
47
RELAY
FROM REV SWITCH
FWD/REV VALVE
IGN-BA
T ACC-B/ACC-C (#12)
GAUGE
LIGHT WATER TEMP.
GAUGE
GAUGE
LIGHT
OIL PRESS.
GAUGE
FUEL
GAUGE
VOLTMETER
AUXL
T ACC-C
WORK
LIGHT
SWITCH
RELAY GRD
(#16)
WORK LT SW
(#16)
RELA
Y-
30
30 86
85 87A 87
R.H.
FRONT
WORK
LIGHT
(ON CAB)
L.H.
FRONT
WORK
LIGHT
(ON CAB)
FRONT
WORK
LIGHT
(ON MIRROR
SUPPORT)
CAB LT-2
CAB LT-1
(#14)
(#14)
MIRROR LT
(#14)
REAR TAIL LIGHT
ASSEMBLY
TAIL
LIGHT
(BLACK)
STOP
LIGHT
(RED)
BACK-UP
LIGHT
(GREEN)
ST
OP
L T
(#16)
GRD-5
ST
OP
SW
STOP
LIGHT
SWITCH
(#16)
REV
REV
-B
IGN-ACC DOME L
T
(#16)
(#12)
IGNITION-START
SWITCH
B
I
A
S
ACC-A
(#12)
15 AMP
FUSE
15 AMP
FUSE
20 AMP
FUSE
DOME
LIGHT
DOME
LIGHT
SWITCH
BACK-UP
ALARM
13-23
OPTIONAL EQUIPMENT
(9138-5004) Work Light Package
Original Issue 5-98
Revised 9-28-00
Item Part No. Qty. Description Of Part
28 9112-1145 1 TAIL LIGHT HOUSING
29 9112-1146 1 TAIL LIGHT BRACKET
30 9136-5045 1 TAIL LIGHT ASSEMBLY, (includes the
following seven items)
9112-3065 1 TAIL LIGHT
8666-1147 38” WIRE, 16 GAUGE, (black)
8666-1149 38” WIRE, 16 GAUGE, (green)
8666-1152 38” WIRE, 16 GAUGE, (red)
8668-3480 3 BUTT CONNECTOR
8203-3996 45” WIRE LOOM
8668-3122 2 TIE WRAP
31 8820-1018 2 HEX HD CAPSCREW, 5/16-18X3/4,
GR5
32 8856-1108 2 FLAT WASHER, 5/16
33 8855-1010 2 LOCKWASHER, 5/16
34 9114-1364 1 JUMPER WIRE
35 9020-7220 1 MOUNTING BAR
36 9136-3087 1 TAIL LIGHT HARNESS
37 8096-3062 1 W. PACK CONNECTOR, (shroud)
38 8366-1336 5 WELD STUD, 1/4-20X5/8
39 8662-1230 6 SUPPORT CLAMP
40 8850-1004 5 HEX NUT, 1/4-20
41 9136-1004 1 LIGHT SUPPORT
42 7736-3302 1 FUSE, 20 AMP
43 7736-3268 1 FUSE, 15 AMP
44 9136-3073 1 WORK LIGHT DASH HARNESS
45 7738-3467 1 LIGHT SWITCH
46 7738-3470 1 BOOT
47 9136-3009 1 LIGHTS ON/OFF DECAL
Item Part No. Qty. Description Of Part
9138-5004 1 WORK LIGHT PACKAGE, (includes
all items)
1 9002-7214 4 RUBBER GROMMET
2 8688-3260 3 EYELET
3 8096-3050 3 UTILITY FLOOD LIGHT
4 9136-1001 1 R.H. LIGHT SUPPORT
5 9002-7319 4 DR. & TAP SCREW, 1/4-20X1
6 9136-1002 1 L.H. LIGHT SUPPORT
7 8096-3055 4 W. PACK CONNECTOR, (tower)
8 8096-3056 4 W. PACK CONNECTOR, (shroud)
9 8096-3068 4 W. PACK CONNECTOR, (female pin)
10 8096-3069 8 W. PACK CONNECTOR, (male pin)
11 8096-3066 12 W. PACK CONNECTOR, (cable seal)
12 9136-3008 1 LIGHT HARNESS
13 9103-3425 1 RUBBER GROMMET
14 9103-3380 1 RUBBER GROMMET
15 2486-1167 1 INTERIOR LIGHT
16 9136-1003 1 MOUNTING BRACKET
17 8832-1022 2 SELF TAPPING SCREW, #8-32X3/8
18 9002-9955 1 RUBBER GROMMET
19 8998-1036 3 PAN HD SCREW, #8-32X3/8
20 8850-1610 3 HEX NUT, #8-32
21 7738-3410 1 RELAY
22 9114-3117 1 STOPLIGHT SWITCH
23 9114-1512 1 TAB
24 8820-1002 1 HEX HD CAPSCREW, 1/4-20X5/8,
GR5
25 8856-1107 1 FLAT WASHER, 1/4
26 8855-1009 6 LOCKWASHER, 1/4
27 AR WIRE LOOM, (use on all wires)
PCN 000221-SVC * Revised illustration and parts list.