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Fault finding – Bosch 25/32kW User Manual

Page 46

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FAULT FINDING

PROBLEM

CAUSE

REMEDY

FAULTY BOILER
OPERATION:

Noisy operation

Pump noise from air in pump or
worn pump

Bleed air from pump or replace pump

Worn motor bearings

Replace motor

Fan out of balance

Replace fan

Boiling

Faulty boiler thermostat

Replace if necessary

Short circuit boiler thermostat

Take out of circuit to check

Thermostat bulb not fully home in
pocket

Ensure bulb is pushed fully home

No primary water circulation

Check system / circulating pump

Short Cycling

Burner rating incorrect

Correct burner rating

Boiler thermostat differential
incorrect

Replace boiler thermostat

External controls not operating
correctly

Check and correct external controls

OIL SMELLS:

Blocked flue, fumes on startup

Check seals/gaskets

Oil soaked boiler, faulty burner
operation, numerous lockouts

Rectify burner operation and lockouts

Odour in cabinet, oil leaks from
pipework, flexible hoses
connections

Rectify oil leaks, replace components if
necessary

F

A

UL

T

F

IND

IN

G

& D

IA

G

R

A

M

S

FAULT FINDING

INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32

8 716 113 389b (09/07)

45

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