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Adjustments, Lubrication, Manual reset burner hi-limit instructions – American Dryer Corp. Phase 7 / OPL ensor Activated Fire Extinguishing System D120 User Manual

Page 19: Phase 7, Dual timer, Manual reset, Burner hi-limit instructions

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Important

The dryer produces combustible lint and must be
exhausted to the outdoors. Every 6 months,

inspect the exhaust ducting and remove any lint build up.

Clean lint from lint drawer/screen every third or fourth load.

Note

The frequency of cleaning the lint screens can best
be determined from experience at each location.

Weekly

Clean lint accumulation from the lint chamber, thermostat, and
microprocessor temperature sensor (sensor bracket) area.

Warning

To avoid hazard of electrical shock, discontinue
electrical power supply to the dryer.

Steam Dryers

Clean the steam coil fins. Compressed air and a vacuum
cleaner with brush attachment are suggested.

Note

When cleaning steam coil fins, be careful not to
bend the fins. If fins are bent, straighten by using

a fin comb, which is available from local air-conditioning
supply houses.

90 Days

Remove lint from around tumbler, drive motors, and
surrounding areas. Remove lint from the gas valve burner
area with a dusting brush or vacuum cleaner attachment.

Remove lint accumulation from inside the control box and
at rear area behind the control box.

6 Months

Inspect and remove lint accumulation in customer furnished
exhaust ductwork system and from dryer’s internal exhaust
ducting.

Note

The accumulation of lint in the exhaust ductwork
can create a potential fire hazard.

Do not obstruct the flow of combustion and ventilation air.
Check customer furnished back draft dampers in the
exhaust ductwork. Inspect and remove any lint
accumulation, which can cause the damper to bind or
stick.

A back draft damper that is sticking partially closed can
result in slow drying and shut down of the heat circuit
safety switches or thermostats.

When cleaning the dryer cabinet(s), avoid using harsh
abrasives. A product intended for the cleaning of
appliances is recommended.

Check all V-belts for tightness and wear. Retighten, realign,
or replace V-belt if required.

Note

Replace in matched sets (both belts).

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Adjustments
7 Days After Installation

and Every 6 Months Thereafter

Inspect bolts, nuts, screws, (bearing setscrews), grounding
connections, and nonpermanent gas connections (i.e.,
unions, shutoff valves, and orifices). Motor and drive belts
should be examined. Cracked or seriously frayed belts
should be replaced. Tighten loose V-belts when necessary.
Complete operational check of controls and valves.
Complete operational check of all safety devices (i.e., door
switch, lint drawer switch, sail switch, burner and hi-limit
thermostat).

Lubrication

The drive shaft bearings and idler shaft bearings should be
lubricated every 3 months. Use a #2 grease or its equivalent.
Lubrication is necessary.

The motor bearings and under normal/most conditions the
tumbler bearing are permanently lubricated. It is physically
possible to relubricate the tumbler bearing if you choose to
do so even though this practice may not be necessary. Use
Industrial Chevron ball or roller bearing SRI grease NLGI2
or its equivalent, which has a broad operating temperature
range of -22° F (-30° C) to 350° F (177° C).

Manual Reset

Burner Hi-Limit Instructions __________

Phase 7

This dryer was manufactured with a manual reset burner
hi-limit thermostat, which is monitored by the Phase 7
computer. If the burner hi-limit is open prior to the start of
the drying cycle, the dryer will start momentarily and then
shut down, the Phase 7 computer will display “BURNER
HIGH LIMIT FAULT” with an audio indication.

If the burner hi-limit opens during a drying cycle, the Phase
7 computer will also display the same error code described
above, along with an audio indication. If the drum
temperature is above 100° F (38° C), the dryer will continue
to run with no heat for 3 minutes or until the drum temperature
has dropped below 100° F (38° C). The CLEAR/STOP button
on the Phase 7 keypad must be pressed to clear the error
condition. The open burner hi-limit must be reset “manually”
prior to the start of the next cycle.

Dual Timer

This dryer was manufactured with a manual reset burner
hi-limit thermostat. If the burner hi-limit is open prior to the
start of the drying cycle, or during the cycle, the dryer will
not recognize the open state of the burner hi-limit and will
start or continue through the drying cycle with no heat.
Manual reset hi-limit must be reset manually.

This hi-temperature condition may be caused due to a
restricted exhaust, poor airflow, or improper burner operation.

The location of the burner hi-limit is on the right side of the
burner box, looking at the burner from the back of the dryer.

Warning

Discontinue power to dryer before attempting to
reset hi-limit.

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