PerTronix JBA Exhaust 40-9013 User Manual
Installation instructions
INSTALLATION INSTRUCTIONS
40-9013
95-00 Toyota Tacoma EC/SB
V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket
12mm socket
Ω'' Deep wall socket
Channel lock pliers
14mm socket
Hack saw or reciprocating saw
12mm socket
3/8'' drive ratchet
Channel lock pliers
anti seize
Spray lube
rubber mallet
2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
3. With vehicle raised and properly sup-
ported, support muffler and cut off tail
pipe 4''behind rear of muffler.
See Notes: #1
4. Spray lube on rear tail pipe hanger
rod, and remove from rubber grommet
using channel lock pliers.
INSTALLATION INSTRUCTIONS
95-00 Toyota Tacoma EC/SB
V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket
12mm socket
Ω'' Deep wall socket
Channel lock pliers
14mm socket
Hack saw or reciprocating saw
12mm socket
3/8'' drive ratchet
Channel lock pliers
anti seize
Spray lube
rubber mallet
2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
3. With vehicle raised and properly sup-
ported, support muffler and cut off tail
pipe 4''behind rear of muffler.
See Notes: #1
4. Spray lube on rear tail pipe hanger
rod, and remove from rubber grommet
using channel lock pliers.
INSTALLATION INSTRUCTIONS
95-00 Toyota Tacoma EC/SB
V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket
12mm socket
Ω'' Deep wall socket
Channel lock pliers
14mm socket
Hack saw or reciprocating saw
12mm socket
3/8'' drive ratchet
Channel lock pliers
anti seize
Spray lube
rubber mallet
2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
3. With vehicle raised and properly sup-
ported, support muffler and cut off tail
pipe 4''behind rear of muffler.
See Notes: #1
4. Spray lube on rear tail pipe hanger
rod, and remove from rubber grommet
using channel lock pliers.
INSTALLATION INSTRUCTIONS
95-00 Toyota Tacoma EC/SB
V8-3.4L Prerunner 4 WD
TOOLS RECOMMENDED:
TO START:
9/16'' Deep wall socket
12mm socket
Ω'' Deep wall socket
Channel lock pliers
14mm socket
Hack saw or reciprocating saw
12mm socket
3/8'' drive ratchet
Channel lock pliers
anti seize
Spray lube
rubber mallet
2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
3. With vehicle raised and properly sup-
ported, support muffler and cut off tail
pipe 4''behind rear of muffler.
See Notes: #1
4. Spray lube on rear tail pipe hanger
rod, and remove from rubber grommet
using channel lock pliers.
15. Install tail pipe (C) from rear of
vehicle, and slip rear tail pipe hanger
rod into lower hole in rubber grommet.
exhaust.
9. Remove muffler assembly, taking
care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm
socket, save gasket.
12. Install oxygen sensor gasket and
sensor. Using two 8mm x 125 nuts (F),
tighten using 1/2'' socket.
16. Install tail pipe into rear muffler slip
joint and install two hanger rods into
lower holes in rubber grommets.
17.Install and position rear muffler 2 1/2''
clamp (E) over slip joint and tighten
completely using a 9/16'' deep socket.
NOTE:
Use anti seize on threads of
clamp. See Notes #2
18. Check exhaust kit for proper clear-
ance, and location of tip.
19. After installation, it is recommended
that all clamps be retightened.
20. Tack weld all slip connections in
three spot s.
21. Using a soft cloth, remove all prints
from turnout tip (D).
22. Lower vehicle and reattach the nega-
tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift,
and spare tire is removed. Step #3 can
be eliminated,and stock exhaust can be
removed in one piece.
2. If anti seize is not used on threads of
clamps before tightening, the nuts will gall
and clamp will break.
13. Install muffler (B) with offset end
forward and down. Slip on 2''.
10. Remove flange gasket from stock
head pipe, and install on JBA head
pipe (A).
14. Support muffler and align straight up
and down. Install 2 1/2'' clamp (D) over
front muffler slip joint and tighten com-
pletely using a 9/16'' deep wall socket.
NOTE:
Use anti seize on threads of
clamps. See Notes #2
7. With muffler properly supported,
remove two flange bolts in front of muffler
assembly using a 14mm socket. Save
bolt's they will be reused.
8. Spray lube on two rear muffler hanger
rods, and remove from lower holes in rub-
ber grommets using channel lock pliers.
15. Install tail pipe (C) from rear of
vehicle, and slip rear tail pipe hanger
rod into lower hole in rubber grommet.
1. Remove and inventory new JBA
exhaust.
9. Remove muffler assembly, taking
care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm
socket, save gasket.
12. Install oxygen sensor gasket and
sensor
16. Install tail pipe into rear muffler slip
lower holes in rubber grommets.
17.Install and position rear muf
clamp (E) over slip joint and tighten
completely using a 9/16'' deep socket.
NOTE:
Use anti seize on threads of
clamp. See Notes #2
18. Check exhaust kit for proper clear-
ance, and location of tip.
19. After installation, it is recommended
that all clamps be retightened.
20. Tack weld all slip connections in
three spot s.
21. Using a soft cloth, remove all prints
from turnout tip (D).
22. Lower vehicle and reattach the nega-
tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift,
and spare tire is removed. Step #3 can
be eliminated,and stock exhaust can be
removed in one piece.
2. If anti seize is not used on threads of
clamps before tightening, the nuts will gall
and clamp will break.
13. Install muffler (B) with offset end
forward and down. Slip on 2''.
10. Remove flange gasket from stock
head pipe, and inst
pipe (A).
14. Support muffler and align straight up
and down. Inst
front muffler slip joint and tighten com-
pletely using a 9/16'' deep wall socket.
NOTE:
Use anti seize on threads of
clamps. See Notes #2
7. With muffler properly supported,
remove two flange bolts in front of muffler
assembly using a 14mm socket. Save
bolt's they will be reused.
8. Spray lube on two rear muffler hanger
rods, and remove from lower holes in rub-
ber grommets using channel lock pliers.
15. Install tail pipe (C) from rear of
vehicle, and slip rear tail pipe hanger
rod into lower hole in rubber grommet.
exhaust.
9. Remove muffler assembly, taking
care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm
socket, save gasket.
12. Install oxygen sensor gasket and
sensor
16. Install tail pipe into rear muffler slip
lower holes in rubber grommets.
17.Install and position rear muf
clamp (E) over slip joint and tighten
completely using a 9/16'' deep socket.
NOTE:
Use anti seize on threads of
clamp. See Notes #2
18. Check exhaust kit for proper clear-
ance, and location of tip.
19. After installation, it is recommended
that all clamps be retightened.
20. Tack weld all slip connections in
three spot s.
21. Using a soft cloth, remove all prints
from turnout tip (D).
22. Lower vehicle and reattach the nega-
tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift,
and spare tire is removed. Step #3 can
be eliminated,and stock exhaust can be
removed in one piece.
2. If anti seize is not used on threads of
clamps before tightening, the nuts will gall
and clamp will break.
13. Install muffler (B) with offset end
forward and down. Slip on 2''.
10. Remove flange gasket from stock
head pipe, and inst
pipe (A).
14. Support muffler and align straight up
and down. Inst
front muffler slip joint and tighten com-
pletely using a 9/16'' deep wall socket.
NOTE:
Use anti seize on threads of
clamps. See Notes #2
7. With muffler properly supported,
remove two flange bolts in front of muffler
assembly using a 14mm socket. Save
bolt's they will be reused.
8. Spray lube on two rear muffler hanger
rods, and remove from lower holes in rub-
ber grommets using channel lock pliers.
15. Install tail pipe (C) from rear of
vehicle, and slip rear tail pipe hanger
rod into lower hole in rubber grommet.
exhaust.
9. Remove muffler assembly, taking
care not to damage flange gasket.
5. Remove tail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm
socket, save gasket.
12. Install oxygen sensor gasket and
sensor
16. Install tail pipe into rear muffler slip
lower holes in rubber grommets.
17.Install and position rear muf
clamp (E) over slip joint and tighten
completely using a 9/16'' deep socket.
NOTE:
Use anti seize on threads of
clamp. See Notes #2
18. Check exhaust kit for proper clear-
ance, and location of tip.
19. After installation, it is recommended
that all clamps be retightened.
20. Tack weld all slip connections in
three spot
21. Using a soft cloth, remove all prints
from turnout tip (D).
22. Lower vehicle and reattach the nega-
tive battery cable.
NOTES:
1.If vehicle is lifted with proper vehicle lift,
and spare tire is removed. Step #3 can
be eliminated,and stock exhaust can be
removed in one piece.
2. If anti seize is not used on threads of
clamps before tightening, the nuts will gall
and clamp will break.
13. Install muffler (B) with offset end
forward and down. Slip on 2''.
10. Remove flange gasket from stock
head pipe, and inst
pipe (A).
14. Support muffler and align straight up
and down. Inst
front muffler slip joint and tighten com-
pletely using a 9/16'' deep wall socket.
NOTE:
Use anti seize on threads of
clamps. See Notes #2
7. With muffler properly supported,
remove two flange bolts in front of muffler
assembly using a 14mm socket. Save
bolt's they will be reused.
8. Spray lube on two rear muffler hanger
rods, and remove from lower holes in rub-
ber grommets using channel lock pliers.
11. Bolt JBA head pipe (A) to flange
using 14mm socket.
NOTE:
Oxygen
sensor flange points inward.
1
using 14mm socket.
NOTE:
sensor flange points inward.
1
using 14mm socket.
NOTE:
sensor flange points inward.
1
using 14mm socket.
NOTE:
sensor flange points inward.
Parts List
A. Head pipe
1
B. Muffler, oval
1
C. Tail pipe with tip
1
D. 2-1/2" clamp
1
E. 2-1/2" clamp
1
F. 8mm x 125
2
**Inst allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
10.17.06
Parts List
A. Head pipe
1
B. Muffler, oval
1
C. Tail pipe with tip
1
D.
1
E.
1
F.
2
**Inst allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
Parts List
A. Head pipe
1
B. Muffler, oval
1
C. Tail pipe with tip
1
D.
1
E.
1
F.
2
**Inst allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
Parts List
A. Head pipe
1
B. Muffler, oval
1
C. Tail pipe with tip
1
D.
1
E.
1
F.
2
**Inst allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
B
C
F
E
D
A
B
C
F
E
D
A
B
C
F
E
D
A
B
C
F
E
D
A