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Sensor type – AMETEK 925 Linear Cable Reel Sensor User Manual

Page 6

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Multi-Turn Resolvers

In instances where a high degree of accuracy

or a long stroke is required, it may be advanta-

geous to use a multi-turn resolver. The multi-

turn resolver can generate many counts per

revolution of the cable drum (up to 16,384 with

our Series 2500 electronics) and will accumu-

late these counts per revolution to track the

total linear travel. By using the linear travel per

revolution of the drum we can formulate a scale

factor for the electronic package that will display

linear cable travel throughout the full stroke.

Sensor Type

Single Turn Resolver

Cable reel sensor with single turn resolvers are

setup so that the full stroke of the cable reel is

equal to approximately 350 degrees rotation of

the resolver. The resolver signal is fed to a con-

verting device, like the Gemco Series 2500 PLS.

The Series 2500 can be scaled to display the

linear motion of the cable reel sensor. Example:

A 20 ft.. stroke cable reel sensor is specified

to be used with our Series 2500 PLS. Desired

accuracy is .01 ft. By calculating a scale factor

based on 360 degrees rotation of the resolver

such that 2000 counts or (20.00 ft.) is obtained

at 350 degrees, full linear display is achieved.

Encoder and Potentiometer Sensors

When encoders or potentiometers are used we

can formulate the outputs to most any customer

specification. As standard packages potentiom-

eters would be geared so that the full stroke of

the cable reel sensor was equal to approximately

90% of the active rotation on a single turn pot

and approximately 90% of the last turn on a 10

turn pot.

Incremental encoders can be directly driven

off the cable drum to give a known number of

pulses per revolution.

Absolute encoders can be geared so that the

maximum number of counts would equal the

specified linear stroke. If maximum stroke is

exceeded, the encoder will roll through to zero.

Specifications

Stroke Range

Mechanical Accuracy

Speed Range

Cable Tension

Cable Material

Housing Material

Seal

Temperature Range

Up to 1200 inches (100 ft.) standard

0.05% of active stroke

Variable

Type A unit 2.5 lbs. to 4.2 lbs. (stroke to 96”)

Type A unit 1.25 lbs. to 4.2 lbs. (stroke to 192”)

Type B unit 1.6 lbs. to 14.27 lbs.

Type C unit .75 lbs. to 16.30 lbs.

.056” (actual) stainless steel aircraft grade

10 gauge cold rolled sheet steel with baked enamel

paint finish
Splash Proof

Sensor dependent (most encoders and potentiometers

are around 0° to 180° F standard, resolvers are

typically -50° to 250° F). Check manufacturers specs