0 troubleshooting table, Operating and installation instructions astra – ARI Armaturen ASTRA DN250-400 EN User Manual
Page 10

Page 10
Rev. 0040105004 0212
Operating and installation instructions
ASTRA
®
9.0 Troubleshooting table
ATTENTION !
- read point 10.0 and 11.0 prior to dismantling and repair work!
- read point 6.0 before restarting the plant !
Fault
Possible cause
Corrective measures
No flow
Valve closed
Open valve
Flange covers not removed
Remove flange covers
Little flow
Valve not sufficiently open
Open valve
Dirt screen clogged
Clean / replace screen
Piping system clogged
Check piping system
Valve difficult to move or
cannot be opened
Wrong direction of rotation
Turn in correct direction (anticlockwise
to open valve)
Valve spindle leaking
EDD-special spindle seal
Replace valve or bonnet.
Stuffing box gland DN250-400 (pos. 17)
slack (Fig. 4)
Tighten stuffing box gland (pos. 17)
with hexagon nut (pos. 23) until leak-
age stops;
Replace top part at earliest opportunity!
If necessary, renew packing in stuffing
box seal (pos. 6). Observe warnings!
Leakage across valve seat Valve not properly closed
Pull hand wheel tight without tools
Seat (pos. 1) / plug (pos. 3) damaged
by foreign particles. (Fig. 2)
Replaced valve, consult supplier/man-
ufacturer
Pressure difference too high
Check system pressure and pressure
drop (max.
Δp = 16 bar);
Reduce system pressure.
Medium contaminated
(suspended solids)
Clean valve;
Install dirt screen upstream of valve
Valve with stroke limiter
cannot be opened
Stroke limiter on spindle stop has been
tightened
Turn stroke limiter upwards
Flange broken between
valve and piping
Bolts tightened unevenly.
Mating flanges not properly aligned
Re-align piping and fit new valve!
Display does not show “0”/
“0” when valve is closed
Display not fitted properly after pipe was
lagged
Close valve, unscrew cap (pos. 23),
remove hand wheel and digital display,
set display to “0”/“0” and reassemble in
reverse order. (See point 5.2)
False data recorded
False data displayed
See point 5.2;
Observe operating instructions for
measuring instrument used