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0 troubleshooting table, Operating and installation instructions astra – ARI Armaturen ASTRA DN250-400 EN User Manual

Page 10

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Page 10

Rev. 0040105004 0212

Operating and installation instructions

ASTRA

®

9.0 Troubleshooting table

ATTENTION !
- read point 10.0 and 1
1.0 prior to dismantling and repair work!
- read point 6.0 before restarting the plant !

Fault

Possible cause

Corrective measures

No flow

Valve closed

Open valve

Flange covers not removed

Remove flange covers

Little flow

Valve not sufficiently open

Open valve

Dirt screen clogged

Clean / replace screen

Piping system clogged

Check piping system

Valve difficult to move or
cannot be opened

Wrong direction of rotation

Turn in correct direction (anticlockwise
to open valve)

Valve spindle leaking

EDD-special spindle seal

Replace valve or bonnet.

Stuffing box gland DN250-400 (pos. 17)
slack (Fig. 4)

Tighten stuffing box gland (pos. 17)
with hexagon nut (pos. 23) until leak-
age stops;
Replace top part at earliest opportunity!

If necessary, renew packing in stuffing
box seal (pos. 6). Observe warnings!

Leakage across valve seat Valve not properly closed

Pull hand wheel tight without tools

Seat (pos. 1) / plug (pos. 3) damaged
by foreign particles. (Fig. 2)

Replaced valve, consult supplier/man-
ufacturer

Pressure difference too high

Check system pressure and pressure
drop (max.

Δp = 16 bar);

Reduce system pressure.

Medium contaminated
(suspended solids)

Clean valve;
Install dirt screen upstream of valve

Valve with stroke limiter
cannot be opened

Stroke limiter on spindle stop has been
tightened

Turn stroke limiter upwards

Flange broken between
valve and piping

Bolts tightened unevenly.
Mating flanges not properly aligned

Re-align piping and fit new valve!

Display does not show “0”/
“0” when valve is closed

Display not fitted properly after pipe was
lagged

Close valve, unscrew cap (pos. 23),
remove hand wheel and digital display,
set display to “0”/“0” and reassemble in
reverse order. (See point 5.2)

False data recorded

False data displayed

See point 5.2;
Observe operating instructions for
measuring instrument used

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