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Operational problems, Fault and alert conditions, Caution – State GP6 50 HTPDT User Manual

Page 51: Burn hazard

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51

If the Main Burner ignites momentarily but does not sustain ignition

allow the water heater to try to ignite up to two more times until

control system locks out and the Ignition Failure Fault message

is displayed on the control system's LCD. If the water heater is

experiencing rough starts - see Rough Starting, Rough Operation

on this page. For momentary ignition problems without rough

starting check the following:

• Incorrect manifold (offset) gas pressure.

• Undersized supply gas line (low volume of supply gas).

• Low Gas Pressure

• See the list of possible causes and things to check and repair

for the Ignition Failure Fault message.

• Clogged/blocked wire screen(s).

• Clogged/blocked Main Burner.

not enouGh or no hot water

• No power to the water heater, check breaker, fuses and the

water heater on/off switch.

• Hot water supply valve(s) to fixtures closed.

• Operating Set Point is set too low, Differential setting is set too

high.

• Temperature Probe Offset setting are causing the heating cycles

to terminate prematurely.

• The heating capacity of the water heater has been exceeded,

the water heater is unable to meet demand.

• Colder incoming water temperature lengthening the time

required to heat water to desired temperature.

• Hot water piping leaks, open faucets, water heater drain valve

leaking or open.

• Sediment or lime scale accumulation may be affecting water

heater operation.

water Is too hot

• Operating Set Point is set too high.

• Temperature Probe Offset settings improperly set.

noIsY operatIon

• Normal operating noise of electrical components; Combustion

Blower, transformer hum, relay contact closure.

replaceMent parts

Replacement parts may be ordered from the manufacturer,

authorized service agencies or distributors. When ordering parts

be sure to have the complete water heater Model Number, Serial

Number and Series Number available. This information can be

found on the rating plate affixed to the water heater.

Refer to the parts list for more information or call the parts

department or technical support phone number listed on the back

cover of this manual for further assistance.

fault and alert condItIons

fault condItIons

When the control system declares a Fault condition it will display a

Fault message on the control system's LCD with an exclamation "!"

mark. The control system will lock out and disable heating operation

until the condition is corrected. The water heater must be serviced

by a qualified service agent before operation can be restored.

alert condItIons

When the control system declares an Alert condition it will display

an Alert message on the control system's LCD with a question "?"

operatIonal probleMs

Read and understand this instruction

manual and the safety messages

herein before installing, operating or

servicing this water heater.
Failure to follow these instructions and

safety messages could result in death

or serious injury.
This manual must remain with the

water heater.

This section of the manual is intended to be an aid in correcting

common operational problems, it is not all inclusive. The installer

may be able to observe and correct certain problems which might

arise when the water heater is first put into operation or when it is

re-fired after a prolonged shutdown. However, only qualified service

agents should perform any service procedures on the water heater.

note: Call the technical support phone number listed on the back

cover of this manual for further technical assistance or to locate a

qualified service agent in your area.

rouGh startInG, rouGh operatIon

Fire and Explosion Hazard

Turn off gas lines during installation.
Contact a qualified installer or service

agency for installation and service.

Excessive gas pressure to gas valve can

cause serious injury or death.

Do not use water heater with any gas

other than the gas shown on the rating

plate.

• Undersized supply gas line (low volume of supply gas).

• Low Gas Pressure.

• Excessive supply gas pressure.

• Excessive manifold (offset) gas pressure.

• Incorrect Fuel Type

• Vent (exhaust) gas recirculation at the vent and intake air pipe

terminations on Direct Vent installations.

• Excessive equivalent lengths of intake air and/or vent (exhaust)

piping installed.

• Clogged/blocked wire screen(s).

• Clogged/blocked Main Burner.

MoMentarY IGnItIon

Burn Hazard

Do not reach into the burner housing or

combustion chamber if the water heater

is still hot.

Allow the water heater to cool and always use

gloves when handling the main burner.

The combustion chamber and burner sleeve

and housing become very hot during operation.

CAUTION

This manual is related to the following products: