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Mixing valves, Gas piping – State GP6 75 YTPDT User Manual

Page 19

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19

MIXING VALVES

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing,

dish washing, and other sanitizing needs can scald and cause

permanent injury upon contact. Short repeated heating cycles

caused by small hot water uses can cause temperatures at the

point of use to exceed the water heater’s temperature setting by

up to 20°F (11°C).
Some people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm and the

physically/mentally disabled. Table 4 shows the approximate time-

to-burn relationship for normal adult skin. If anyone using hot water

provided by the water heater being installed fits into one of these

groups or if there is a local code or state law requiring a certain

water temperature at the point of use, then special precautions

must be taken.
In addition to using the lowest possible temperature setting that

satisfies the demand of the application a Mixing Valve should be

installed at the water heater or at the hot water taps to further

reduce system water temperature.
Mixing valves are available at plumbing supply stores. Consult

a Qualified Installer or Service Agency. Follow mixing valve

manufacturer’s instructions for installation of the valves.
In all cases, the following burn table must be used.

Table 4

Water Temperature

°F (°C)

Time for 1st Degree Burn

(Less Severe Burns)

Time for Permanent

Burns

2nd & 3rd Degree

(Most Severe Burns)

110 (43.3)

(normal shower temp.)

116 (46.7)

(pain threshold)

116 (46.7)

35 minutes

45 minutes

122 (50)

1 minute

5 minutes

131 (55)

5 seconds

25 seconds

140 (60)

2 seconds

5 seconds

149 (65)

1 second

2 seconds

154 (67.8)

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15, 1978)

GAS PIPING

Make sure gas supplied is same type listed on model rating plate. The

inlet gas pressure must not exceed 14 inch water column (3.5 kPa) for

natural and propane gas (L.P.). The minimum inlet gas pressure shown

on rating plate is that which will permit firing at rated input.
SEDIMENT TRAPS

A sediment trap shall be installed as close to the gas inlet of the

water heater as practical at the time of water heater installation. The

sediment trap shall be either a tee fitting with a capped nipple in the

bottom outlet or other device recognized as an effective sediment

trap.
Contaminants in the gas lines may cause improper operation of the

gas control valve that may result in fire or explosion. Before attaching

the gas line be sure that all gas pipe is clean on the inside. To trap

any dirt or foreign material in the gas supply line, a sediment trap

must be incorporated in the piping. The sediment trap must be readily

accessible. Install in accordance with the Gas Piping section. Refer

to the current edition of the National Fuel Gas Code (ANSI Z223.1/

NFPA 54).

Use pipe joint compound or teflon tape marked as being resistant to

the action of petroleum [Propane (L.P.)] gases.
The water heater and its gas connection must be leak tested before

placing the water heater in operation.
The water heater and its individual Shut-off valve shall be disconnected

from the gas supply piping system during any pressure testing of that

system at test pressures in excess of 1/2 pound per square inch (3.5

kPa). It shall be isolated from the gas supply piping system by closing

its individual manual Shut-off valve during any pressure testing of the

gas supply piping system at test pressures equal to or less than 1/2

pound per square inch (3.5 kPa).

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