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Dc wiring, Installation – Outback Power Systems GS8048 Installation Manual User Manual

Page 27

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Installation

900-0021-01-00 Rev B

25

DC Wiring

CAUTION: Equipment Damage

Never reverse the polarity of the battery cables. Always ensure correct polarity.

CAUTION: Fire Hazard

Always install a circuit breaker or overcurrent device on each DC positive

conductor to protect the DC system.

IMPORTANT:

The DC terminals must be encased in an enclosure to meet NEC requirements.

Table 4 DC Conductor Size and Torque Requirements

Inverter Nominal DC Amps

(Minimum, per breaker)

(Derated 125%)

Conductor Size

(Minimum, per breaker)

Breaker

Size

GS8048

104

2/0 AWG (0.105 in²) or 70 mm²

175 Adc

Terminal Location

Torque Requirements

Inverter DC Terminals

60 in-lb (6.9 Nm)

Battery Terminals

See battery manufacturer’s recommendations

Figure 14 DC Cable Hardware (underside of inverter)

CAUTION: Fire Hazard

Never install extra washers or hardware between the mounting surface and the

battery cable lug. The decreased surface area can build up heat.

When installing DC cables:

Make certain DC circuit breakers are turned to the off position, or fuses are removed, before proceeding.

Battery positive and negative cables should be no longer than 10 feet (3 meters) each, to minimize voltage loss and
other effects.

Note information in Table 4, but refer to NEC or applicable codes for absolute cable size recommendations.

The modular construction of the Radian requires the use of two DC circuit breakers or fuses.

The cables for each overcurrent device must

each be sized appropriately. Alternately, a single cable or bus may be

used if sized to the minimum total ampacity.

The cables listed above are for each inverter in a system. In a system with multiple inverters, each inverter requires
its own cables and overcurrent devices of the size indicated.

Install all overcurrent devices on the positive cable.

Battery

Cable Lug

Flat Washer

M8-1.25 Hex Bolt

Mounting

Surface

Lock Washer

Tie, tape, or twist positive and negative cables together to
reduce self-inductance. Run positive and negative cables
through the same knockouts and conduit.

The inverter’s battery terminal is a threaded hole which
accepts a hex bolt (provided). Install battery cable lug,
washers, and bolt in the order illustrated. The battery
cable lug must be the first item installed. It must make
solid contact with the surface. It should have a 5/16 inch
(0.79 cm) diameter hole.