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Ar ch ive d – Seametrics EX80 Series v.1 User Manual

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GENERAL INFORMATION

The EX80-Series are electromagnetic inser tion flow

sensors for use in conductive liquids in pipe sizes 1” to

8” (25mm to 200 mm.) Lacking moving parts, they are

well suited for applications which have particulates in the

fluid and are therefore problematic for impellers or turbines.

Other advantages are insensitivity to viscosity and

tolerance for pulsating flows. This makes them a good

choice with fluids with var ying viscosity and with air-driven

diaphragm pumps.

Modularity. Simplicity and modularity are at the core of

the EX80 design. The basic flow sensor has one output,

which is pulse proportional to flow rate. The FT420 module

can be added to provide indication, 4-20 mA, and flow

rate setpoints. The AO55 adds 4-20 mA analog only (blind

transmitter). The FS10 is a flow switch module, and the

DL75 is a datalogger.

Any of these modules except the DL75 (which is wall-mount

only) can be ordered pre-installed on the flow sensor or in

a wall mount housing, and any can be retrofitted to the

EX80-Series sensor in the field.

Output. The basic pulse signal is compatible with many

controls, with PLC’s and irrigation or water treatment

controllers being the most common. For these applications

it is sometimes necessar y to add a pull-up resistor, if the

controller is not designed for a current-sinking input. See

the section on “Connecting to PLC’s and other Controllers”

before connecting to a non-SeaMetrics control.

Insertion Depth. Like all inser tion flow sensors, the

EX80-Series extend into the pipe and measure the velocity

of the fluid in a par ticular area of the pipe. The chosen

inser tion depth is the “critical point”, or the area of the

flow stream which maintains the average velocity across a

wide range of flow rates. This is necessary because the

shape of the velocity profile changes as the rate increases.

(It transitions from a “bullet” to more of a “plug” shape).

Fittings. Since the EX80-Series sensors are not

adjustable, they must be purchased with fittings

appropriate to the application. The EX81 is sized for fittings

of 1” to 3”. The EX82 is for fittings of 4” to 8”. Each fitting

insures that the flow sensor is installed at the correct point.

Ever y flow sensor and ever y tee fitting is wet calibrated.

Saddle fittings are normally not wet calibrated, because

they are field-installed on a pipe. In PVC however it is

possible to order a saddle pre-installed on a standard

length of pipe, in which case the entire assembly is wet-

calibrated. For all other saddles, the k-factor (pulses per

gallon) is established through testing with various standard

schedules of pipe and provided with the saddle.

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EX80 PARTS DIAGRAM

Sensor

O-Ring

Retaining Slot

Lower Housing

Cable-Seal Strain Relief

Housing Screw (connect ground to one)

Cover or Module

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(Includes Dates 6/14/04 to 5/05)