SANDPIPER Pail & Drum Transfer Kits - Manual (Page 3)

520-188-000 6/03 Page 1
WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 • (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
SERVICE AND OPERATING MANUAL
Pail & Drum Adaptor Kits
Before installing, always refer to the pump Service Manual for
recommended safety precautions and part numbers.
for SandPIPER ® and MARATHON ® Conversion Instructions
Pail Adaptor Kit
120# Barrel Adaptor Kit
55 Gallon Drum Adaptor Kit
Pail Adaptor Kits 475-149-520 and
475-149-552 (Fits ¼" pump models)
1. Remove the eight machine screws, the 16 flat
washers and eight hex nuts which fasten the
suction elbows and suction manifold to the outer
chambers.
2. Remove the four machine screws, eight flat
washers, and four hex nuts which fasten the
suction elbows to the horizontal suction manifold.
3. Replace the horizontal manifold with the
518-128-520 or 518-128-552 vertical manifold
provided with the conversion kit. Make sure
the NPT port faces down (toward the feet of
the suction elbows) when reassembling.
Re-install suction elbows and new vertical
manifold to the pump.
4. Apply PTFE tape to the manifold NPT male
threads to seal the connection with the pipe
assembly. Install the 595-002-552 or
595-002-520 pipe assembly to the NPT port of
the kit vertical manifold.
5. Insert the pipe assembly through the large center
hole in the 165-087-330 pail transfer cap provided
with the conversion kit. Using the hardware
provided with the kit (four 170-032-115 hex
capscrews, four 545-003-115 hex nuts, and eight
901-035-115 flat washers), fasten the pump to
the pail transfer cap.
6. The pump and cap assembly can now be fitted
over the top of a five-gallon pail. Tighten the three
thumb screws on the pail transfer cap to secure
the cap to the pail.
120# Barrel Adaptor Kits 475-161-520 and
475-161-555 (Fits PB½ & MP02P pump
models)
1. Remove the four self-tapping screws on the pump
suction manifold and rotate the manifold so the
NPT port faces down. Re-install the four self
tapping screws.
2. Apply PTFE tape to the manifold NPT male threads
to seal the connection with the pipe assembly. Install
the 595-005-555 or 595-005-520 pipe assembly to
the NPT port of the kit vertical manifold.
3. Insert the piping assembly through the large center
hole in the 165-103-000 barrel transfer cap
provided with the conversion kit. Using the
hardware provided with the kit (four 170-032-115
hex capscrews, four 545-003-115 hex nuts, and
eight 901-035-115 flat washers), fasten the pump
to the barrel transfer cap.
4. The pump and cap assembly can now be fitted
over the top of a 120# barrel. Tighten the three
thumbscrews on the barrel transfer cap to secure
the cap to the barrel.
1. Remove the four self-tapping screws and rotate
the suction manifold so the NPT port faces
down. Re-install the four self-tapping screws.
2. Apply PTFE tape to the manifold NPT male
threads to seal the connection with the pipe
assembly. Install the 595-003-520/595-003-552
pipe assembly (for kit 475-150-xxx) or
595-004-520/595-004-552 pipe assembly (for
kit 475-151-xxx) to the NPT port of the suction
manifold.
3. Insert the pipe assembly through the large
center hole in the 165-088-330 (for kit 475-
150-xxx) or 165-089-330 (for kit 475-151-xxx)
pail transfer cap provided with the conversion
kit. Using the hardware provided with the kit
(four 170-032-115 hex capscrews, four 545-
003-115 hex nuts, and eight 901-035-115 flat
washers), fasten the pump to the pail transfer
cap.
4. The pump and cap assembly can now be fitted
over the top of a five-gallon pail. Tighten the
three thumb screws on the Pail Transfer Cap
to secure the cap to the pail.
Pail Adaptor Kits 475-150-520 and
475-150-552 (Fits PB½ & MP02P pump
models) 475-151-520 and 475-151-552
(Fits PB¼ & MP03P pump models)
55 Gallon Drum Adaptor Kit 031-091-520
and 031-091-555 (Fits ¼" and ½" pump
models)
#’s 1-3 are for ¼" pumps
1. Remove the eight machine screws, the 16 flat
washers and eight hex nuts which fasten the suction
elbows and suction manifold to the outer chambers.
2. Remove the four machine screws, eight flat washers,
and four hex nuts which fasten the suction elbows to
the horizontal suction manifold.
3. Replace the horizontal manifold with the
518-128-520 or 518-128-552 vertical manifold
provided with the conversion kit. Make sure the NPT
port faces down (toward the feet of the suction
elbows) when reassembling. Re-install suction elbows
and new vertical manifold to the pump.
4. Remove the four self-tapping screws that hold the
pump’s suction manifold to the suction elbows.
5. Rotate the suction manifold 90°, so the threaded inlet
points down.
6. Re-install and tighten the self-tapping screws.
7. Apply PTFE tape to the manifold NPT male threads
to seal the connection with the pipe assembly. Install
the 595-001-520 or 595-001-555 pipe assembly to
the NPT port of the kit vertical manifold.
8. Remove the larger bung plug from the drum and
slowly lower the pump and pipe into the barrel until
the pipe bottoms out on the drum. Snug the locknut.
9. Install the four (4) foot assemblies on the pump’s
suction elbows, using one nut and washer on both
the top and bottom foot bracket. Adjust the height of
the foot assemblies, until the rubber portion of the
foot puts a slight amount of pressure on the drum.
This will help stabilize the pump.
10.Tighten the locknut on the pipe.
for SandPIPER ® and MARATHON ® Kits