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SANDPIPER M15 Non-Metallic User Manual

Page 24

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m15nmdl3sm-rev0713

Model M15 Non-Metallic Page 22

PILOT VALVE SERVICING

To service the pilot valve first shut

off the compressed air supply, bleed

the pressure from the pump, and

disconnect the air supply line from the

pump.

STEP #1: See pump assembly

drawing.

Using a 1/2" wrench or socket,

remove the four capscrews (item 9).

Remove the air inlet cap (item 7) and

air inlet gasket (item 21). The pilot valve

assembly (item 2) can now be removed

for inspection and service.

STEP #2: Disassembly of the pilot

valve.

Remove the pilot valve spool (item

4-D). Wipe clean and inspect spool and

o-rings for dirt, cuts or wear. Replace

the o-rings and spool if necessary.

Remove the retaining ring (item

4-F) from the end of the sleeve (item

4-B) and remove the sleeve from the

valve body (item 4-A). Wipe clean and

inspect sleeve and o-rings for dirt, cuts

or wear. Replace the o-rings and sleeve

if necessary.

STEP #3: Re-assembly of the

pilot valve.

Generously lubricate outside

diameter of the sleeve and o-rings.

Then carefully insert sleeve into

valve body. Take CAUTION when

inserting sleeve, not to shear any

o-rings. Install retaining ring to

sleeve. Generously lubricate outside

diameter of spool and o-rings. Then

carefully insert spool into sleeve.

Take CAUTION when inserting

spool, not to shear any o-rings. Use

BP-LS-EP-2 multipurpose grease, or

equivalent.

STEP #4: Re-install the pilot valve

assembly into the intermediate.

Be careful to align the ends of the

pilot valve stem between the plunger

pins when inserting the pilot valve into

the cavity of the intermediate.

Re-install the gasket, air inlet

cap and capscrews. Connect the air

supply to the pump. The pump is now

ready for operation.

Pilot Valve Servicing, Assembly Drawing & Parts List

PILOT VALVE ASSEMBLY PARTS LIST

ITEM PART NUMBER

DESCRIPTION

QTY

4

095-110-558

Pilot Valve Assembly

1

4-A

095-095-558

Valve Body

1

4-B

755-052-000

Sleeve (With O-rings)

1

4-C

560-033-360

O-ring (Sleeve)

6

4-D

775-055-000

Spool (With O-rings)

1

4-E

560-023-360

O-ring (Spool)

3

4-F

675-037-080

Retaining Ring

1