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Installation, Welding with multiple power waves, I / o receptacle specifications – Lincoln Electric IM799 POWER WAVE F355i(CE) User Manual

Page 15: Caution

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A-6

INSTALLATION

POWER WAVE F355i (CE)

A-6

WELDING WITH MULTIPLE POWER
WAVES

Special care must be taken when more than one
Power Wave is welding simultaneously on a single
part. Arc blow and arc interference may occur or
be magnified.
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Each power source requires a work lead from the
work stud to the welding fixture. Do not combine all of
the work leads into one lead. The welding travel direc-
tions should be in the direction moving away from the
work lead as shown below. Connect all of the work
sense leads from each power source to the work
piece at the end of the weld. (See Figure A.2)

For the best results when pulse welding, set the wire
size and wire feed speed the same for all the Power
Waves. When these parameters are identical, the
pulsing frequency will be the same, helping to stabilize
the arcs.

Every welding gun requires a separate shielding gas
regulator for proper flow rate and shielding gas cover-
age.

Do not attempt to supply shielding gas for two or more
guns from only one regulator.

If an anti-spatter system is in use then each gun must
have its own anti-spatter system.

I / O RECEPTACLE SPECIFICATIONS

14-Pin Robotic Wire Feeder Connector

Pin Lead

Function

A

539

Motor +

B

541

Motor -

C

521

Solenoid +

D

522

Solenoid common

E

845

Tach 2A Differential Signal

F

847

Single Tach input

G

841

+15V Tach Supply

H

844

Tach common

I

Open

Reserved for future use

J

GND

Shielding drain

K

842

Tach 1A Differential Signal

L

843

Tach 1B Differential Signal

M

846

Tach 2B Differential Signal

N

67

Electrode Sense (67)

VOLTAGE SENSE RECEPTACLE

PIN LEAD#

FUNCTION

3

21

Work Voltage Sense

1

67

Electrode Voltage Sense

RS232 RECEPTACLE

PIN LEAD#

FUNCTION

2

253

RS232 Receive

3

254

RS232 Transmit

4

#

Pin5

5

#

Pin4

6

# #

Pin20

20

# #

Pin6

7

251

RS232 Common

WIRE FEEDER RECEPTACLE*

PIN LEAD#

FUNCTION

A

153

Communiction Bus L

B

154

Communiction Bus H

C

67

Electrode Voltage Sense

D

52

Ovdc -

E

51

+40vdc +

Connect All Work
Sense Leads at the

End of the Joint

Connect All Welding
Work Leads at the
Beginning of the Joint

Travel

Direction

P

POWER WAVE F355i

POWER WAVE F355i

TWO POWER WAVES

CAUTION

FIGURE A.2

* Not on Codes 10997

or below.