Lincoln Electric IM691 POWER WAVE 455R (CE) - Manual (Page 7)

vi TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications - Power Wave 455/R (CE)..............................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location ........................................................................................A-2
Lifting...............................................................................................................A-2
Stacking ..........................................................................................................A-2
Machine Grounding ...............................................................................................A-2
High Frequency Protection ....................................................................................A-2
Input Connection....................................................................................................A-2
Input Fuse and Supply Wire Considerations .........................................................A-3
Input Voltage Change Over Procedure..................................................................A-3
Welding with Multiple Power Waves......................................................................A-4
Electrode and Work Cable Connections................................................................A-5
Negative Electrode Polarity ..................................................................................A-5
Voltage Sensing at the Work Piece .......................................................................A-6
Power Wave / Power Feed Wire Feeder Interconnections....................................A-7
Control Cable Specifications ...........................................................................A-7
External I/O Connector....................................................................................A-7
High Speed Gear Box .....................................................................................A-8
Dip Switch Settings and Locations .................................................................A-9
Control Board Dip Switch ................................................................................A-9
Feed Head Board Dip Switch ..........................................................................A-9
Devicenet/Gateway Board Dip Switch, Bank (S2) ..........................................A-9
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Operation .........................................................................................................Section B
Safety Precuations.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Required Equipment ..............................................................................................B-3
Limitations..............................................................................................................B-3
Duty Cycle and Time Period ..................................................................................B-3
Case Front Controls ........................................................................................B-4
Design Features and Advantages...................................................................B-4
Constant Voltage Welding...............................................................................B-5
Pulse Welding .................................................................................................B-6
STT Welding ...................................................................................................B-7
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Accessories .....................................................................................................Section C
Optional Equipment ...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed ..................................................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Maintenance.............................................................................................D-1
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Troubleshooting ..............................................................................................Section E
How to use Troubleshooting Guide .......................................................................E-1
Using the Status LED to Troubleshoot System Problems .....................................E-2
Troubleshooting Guide.............................................................................E-3 thru E-5
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Wiring Diagram ............................................................................................Section F-1
Connector Pin Definitions ...........................................................................Section F-2
Connection Diagrams...........................................................................Section F-3, F-4
Dimension Print............................................................................................Section F-5
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Parts Lists ....................................................................................................P375 Series
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