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Troubleshooting, Caution – Lincoln Electric IM845 POWER WAVE 355M User Manual

Page 33

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E-7

TROUBLESHOOTING

E-7

POWER WAVE

®

355M

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

General degradation of the weld per-
formance

Excessively long and erratic arc.

If Wire Feed Speed is in Question.
Inch Per Minute = (IPM)

1.Check for feeding problems, bad

connections, excessive loops in
cabling, etc.

2. Verify weld mode is correct for

processes.

3. The power source may require

calibration.

4. Check the actual current dis-

played on the Power Feed

®

10 vs.

actual current measured via exter-
nal meter.

5. Check the actual voltage dis-

played on the Power Feed

®

10 vs.

actual voltage measured via exter-
nal meter.

6. Check the actual WFS displayed

on the Power Feed

®

10 vs. actual

WFS measured via external
meter.

1. Check for proper configuration

and implementation of voltage
sensing circuits.

1. Check system with K283 speed

meter tester.

2. Manual Check by:

• Turning off all run in features of

the feeder. Cut wire flush to
weld gun electrode tip. Feed
wire for 6 seconds. Measure
feed wire length from the end of
the electrode tip to the end of
the feed wire. Multiple 10 to the
measured length.

Example: You mesured 24” , then
your results will be 240 IPM.
(10 x 24 = 240 IPM)