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Operation, Power mode, Recommended welding procedures for power mode – Lincoln Electric IM845 POWER WAVE 355M User Manual

Page 24: Table b.3

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B-7

OPERATION

B-7

POWER WAVE

®

355M

POWER MODE

®

The Power Mode

®

process was developed by Lincoln

to maintain a stable and smooth arc at low procedure
settings which are needed to weld thin metal without
pop-outs or burning-through. For aluminum welding, it
provides excellent control and the ability to maintain
constant arc length. This results in improved welding
performance in two primary types of applications.

• Short Arc MIG at low procedure settings.

• Aluminum MIG welding.

Power Mode

®

is a method of high speed regulation of

the output power whenever an arc is established. It
provides a fast response to changes in the arc. The
higher the Power Mode

®

Setting, the longer the arc. If

a welding procedure is not established, the best way
to determine the Power Mode

®

Setting is by experi-

mentation until the desired output result is estab-
lished.

In the Power Mode

®

two variables need to be set:

• Wire Feed Speed

• Power Mode

®

Trim

Setting up a Power Mode

®

procedure is similar to set-

ting a CV MIG procedure. Select a shielding gas
appropriate for a short arc process.

• For steel, use 75/25 Ar/CO2 shield gas.

• For stainless, select a Helium blend Tri-Mix.

• For aluminum, use 100% Ar.

Start by setting the wire feed speed based upon mate-
rial thickness and appropriate travel speed. Then
adjust the Volts/Trim knob as follows:

• For steel, listen for the traditional “frying egg”

sound of a good short-arc MIG procedure to know
you have the process set correctly.

• For aluminum, simply adjust the Volts/Trim knob

until the desired arc length is obtained.

Note the Volts/Trim display is simply a relative number
and DOES NOT correspond to voltage.

Some procedure recommendations appear in Table
B.3.

below 400

WFS

below 400

WFS

Recommended Welding Procedures for Power Mode

®

- Table B.3