Lincoln Electric IM765 Commander 500 - Manual (Page 37)

F-1 DIAGRAMS F-1
COMMANDER 500 CUMMINS
NOTE:
This diagram is for reference only
. It may not be accurate for all machines covered by this manual.
The specific dia-
gram for your particular machine is pasted inside the machine on one of the enclosure panels.
G4169
6D
3
GND
-F
5A
GND
-D
12
11
10
EMPT
Y
CB6 10A
EMPT
Y
EMPT
Y
42A
42
31
GND
-E
42A
OUTP
U
T
31
CONT
ROL
32
CCW
236C
8
POLARI
T Y
SW
ITCH
1
50A
5B
5E
5C
5
200D
200A
256
200E 200C
5H
300V
12
201
HO
UR
200B
201A
231
236
201B
CB
4
6B
GO
LD
AL T .
TE
M P .
LO W
PR ES S.
75
P
INC
H P
O
T
BAC
K
FROM
277
278
SIL
V ER
-
BRU
S H
+
3200M
F D
GND-G
257
SOLENOID
5
ME
T E
R
-
GND-J
232R
5H
POW
E
R M
O
DU
LE
236
231
ON BO
T T OM
L
E FT
OF CON
T ROL
BOX
SI
LVER J12
CB1 20A
8
J11 SI
LV
ER
HO
T (
G
O LD
)
11
CB
3
50A
3A
HOT
(GOL
D
)
5G
WE
LD ER
3
TE M P .
12
5C
1
232P
SENS
O R
COIL HOLD CO IL
PU LL
SHUTD
O
W
N SENS
O R
CO IL
SENSOR
SW
IT C H
FUEL LVL.
TE M P . SE
NS
O R & S
W IT C H
262 SOL
.
SOL
.
OIL P
R ESS
U R E SW
IT C H & SE
NS
O R SWIT
CH WK
233 234
265
SENSE
NEG EX C
MO
T O R
ST
ARTIN
G
281
5R
FRA
M E
POS
242D
239
229
236C
232
RUN ST
OP
232H
HIGH
+
232C
242B
32
5J
GND
-J
FU
EL
238
4
8
5B 5E
20- 250A TIG 30- 575A
2
STI CK
1 500 A
350A
200A
TE
M P
OI L
PR
ESS. S
CHR
G .
241A
228A
COM MANDER 500 WIRING DIAGRAM
COMM
A
NDER 50
0
W
IRING DIAGRAM
41
ROTOR
START
BUTT
O N
242D
AUT
O
242A
229 OR 229
A
232B
S
242C
BAT
T.
265
32
5S
239 238
ID
LE
224
228 241
DIREC
T ION
S
IN O
PPOSI
T E
TO
R O ID
TW
IC
E
P ASS THROUGH LEADS
3 & 6
A
247
246
232L
232
M
232K
232
N
232A
3
6A
232A
227
S
OI L
6A
243
+
ST
A R TE
R
ST
AT
OR
ALT
ERNATOR
AUXILI
AR
Y W
INDING
S
"INSUL
AT
ED ST
UD"
120
V AUXILI
AR
Y POW
E R
6A
9
9 10
WI RE
14 T
O 4 0V EMPT
Y 8
90A
A
1
5
GND
-C
5
11
115/230V
3
GND
-D
5A
GND
-E
222
213 214 215
216
12V BAT
TER
Y
CO IL HO LD
(-)
-
PU LL
226A
(+)
227
206A
ELEC
T.
+
206A
W2
W2
W3
W3 STAT
O
R
WE
LD
WI
N
D IN
G S
W5
W4 W5 W4
W1
W1
W6
W6
217
S5
218
12
11
1 2
220
C1
3
6A
5R
J1
6
GND
-H
E
N
GINE GROUND
6
9 16
R1 76
VIEW
ED
FROM BAC
K
77
3
6
9
CB2 20A
3
232L 232M
6A
GND
-F
236B
6D
201 BRU
S H
-
3 1
2
3
4
1
2
8
5
4
1
1
8
5
4
1
5
2
3 4
1
10
6
10
J6
J1 1
J2
3
4 1
J1
0
J5
J8
J9
J1
3
J7 2
PROG RAMMING MACHIN E S ELE CT
9
16
J1 2
3
4 1
J1
0
3
4 1
3
4 1
1
8
6
PRO
GRA
M M IN
G
9
16
1
8
J3
1
220
222
218
217
215
216
MOD
E
AM
PH
EN
OL
77 A
76 A
75
A
2
4
77 76 75
CO
NTROL POT
VOLT METER M1
M2
M3
M4
M5
M6
M9
M10
1
5
6
10
J4
AMMET
ER
M1
M2
M3
M4
M5
M6
M9
M10
PO
WER
SU
PP
LY
1
2
3
4
J4 1
J4
2
15
105 A
17
5J
115 A
16
101 A
18
116 A
118 A
13 14
25
23
25A
23A
9
16
1
8
BAT
TE
RY
B
OA
RD
J65
PU
LL C
OIL B
D.
J43
B1
B2
B3
B4
PER
IP
HERA
L BD
.
WE
LD
B
O
AR
D
401
403 405
VIEW
ED
277
278 10
K
279
2 4
4A 2A
3
4 278
279
277
2 1
J6
204S
206S
SH
UN
T
20
6S
26
1
404
THERM
AL
HOT STA
RT
PIN
CH
MIS
C CO
NTROL
PO
W
ER
403
5T
5L
402
232
208B
116A
105A
115A
101A
5G
118A
251
252
253
250
G
208B
257
256
261A
260A
226
232W
270
5L 5T
232S
232J
262 B
224 A
405
271
270
281A
200
401
213
214
232T
232
R
262
A
262B
28
1A
241A 233A 228A 234A 262A 224A
239 281 241 233 228 234 262 224 226A 200B 200D 201A 200A
239A 22
6
200 200C 201B 200E 232T
232S
+
+
+
+
P52
J52
208A
+ +
C4 C3
P5
1
RIGHT S
IDE
300
A
M
P
MOD
U LE
HE
ATSIN
K
PC
B 2
D2 D
IOD
E
MODUL
E
TS2 249 251
B7 B3 B2 B1
J5
1
9
8
7 6
5
4
123
16 15 23A 25A
7
8
9 4
5
6
32
1
D4
PC
B OA
RD TO
HE
AT
S IN K CO
NN
.
PC
B OA
RD TO
HE
AT S INK
C ONN
.
PO
S
+ +
C2 C1
P50
LEFTSIDE 30
0 A
M
P
MOD
U LE
HE
ATSIN
K
PC
B 6
D1 D
IOD
E
MODUL
E
13A 14A
TS1 250 249
B7 B3 B2 B1
J50
18 17 23 25
7
8
9 4
5
6
32
1
D3
PC B OA
RD TO
HE AT
S INK
C ONN
.
PC
B OA
RD T O
HE
AT
S IN K CO
NN
.
PO
S
208B
41A
5J
L1
CHO
K E
POS
.
POS. PO
S.
POS
.
+
50MV=400AMPS
26
0A 26
0
3
3
6A
6A
GAUGE
S
OPTI
ONAL ON
ST
ANDARD MODE
L
W4
&
W5
W2
&
W
3
W1
&
W6
26
1A
20
4S
DENOT
ES I
T
EM
S
IN
CL
UDED O
N
D
E
L
U
X
E
M
O
D
E
LS
ONLY
252 253
GND
-C
232D
232 J
NE
G.
NE
G.
NEG. NEG.
W10 W9 W8 W7
3 TURNS THR
U
TOR
OID
GND
-G
9
8
7 6
5
4
12
3
J10
GND
-B
3 TUR
N S
TH
R U
TO
R O ID
ST
AT
OR
42V W
INDING
41A
31
1
6 12
7
J3
2
233 A
239 A
234 A
271
247
246
243
PC
B2
PCB3
PCB1
PC
B4
PCB8 5S
265
232N
227
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
232D
232W
EN
GIN
E H
A R
N ES
S
MUL
T I-LEAD
3
4 1
3
4 1
J3 0
6
404
402
14 13
150
GND-H
GND
-A
GND
-K
PN 3-02
208
31 32 4B
21
77B 21 2B 75B GN
D-A 41A 42A 76B
WO
R
K
115VAC C O NTA
C TOR
WO
RK
RE
M OTE
CO
N T RO
L
42VAC G
R O
UND AM
PHE
N
OL 1
AM
PHE
N
OL 2
VOL
TM
ET
ER
AM
M
ET
ER
M1
M2
M3
M4
M5
M6
M9
M10
M1
M2
M3
M4
M5
M6
M9
M10
206B
M E T E R KIT
OPTI
ONAL
ON S
T ANDARD MODE
L
BYPA
SS
FILTER ASSEMBLY
GN
D-K
J A D C H B K E F G I
1 2 3 4 5 6 7 8 9 10
M1 M2 M3 M4 M5 M6 M9 M10
M1 M2 M3 M4 M5 M6 M9 M1
0
1 2 3 4 5 6 7 8 9 10
M1 M2 M3 M4 M5 M6 M9 M1
0
M1 M2 M3 M4 M5 M6 M9 M1
0
1
6 4
3
J3
GND
-K
232 P
9 8
232
F
232G
I
NE
G.
NE
G.
2B 4B G ND-
B
A B C D E F
76 B
75
B
REM
O TE
C O NTACTOR
GR
O U N D
CONTR
O L
2A 4A 75
A
76 A 77 A
77
B
THRU T
O
ROID
ONCE
+ W
E LD LE
AD T
O PAS
S
+ WE
L D
LEAD
II
I
SHO
W N IN
"HI
G H"
P O SI TION
RE
CTI
FE
R
BRID
G E
GND S
T UD ON RI
GHT
SIDE
BACK OF CON
T
RO
L BOX
SW
ITCH SHO
W
N
IN
POSIT
IVE POLARI
T Y
POS
IT
ION
AUXILI
ARY
NEU
T RA
L
STUD
B A CK OF CONTRO
L
BOX
" L EFT
SIDE
"
CORRE
SPONDING SET
T ING
S
FOR
T A P NUM
BERS
(AS VIEW
ED FRO
M
TH
E FRONT)
"RUN" POS. RUN
/STOP
SHO
W N IN
SWITCH
ID
L E R
C
O
NTROL
+
-
POSITIVE BRU
S H C
O N N ECTED
T O TH
E L A M IN A TI O N
TO SLIP RING
NEA
R EST
STUD O
N EN
GINE
RI
GHT SIDE
MOUNT
ING
F OOT
STUD O
N EN
G INE
MOUNT
IN
G F
O OT
LEFT SIDE
GROUND
STU
D
ON
OUTP
UT PA
NEL
O N EN
GINE BLO
C K
G R O U N D IN
G BOLT
AU
XI
LI
AR
Y P
O
W
E R
GND
. SCR
EW
ON
CONTR
O
L P
A
NE
L
(V
IE
W
ED
F
R OM
R
E AR)
SE
LE
C
TO
R SW
IT
C H
C O NTR
O
L SWIT
CH
WELDI
N G TE
RM
IN
ALS
"ALW
A Y S ON
" P
O SI
TION
SHOW
N I
N
GND. S
T UD ON B
O T T O M OF
CON
T R O L BOX
12
VDC
IN
SU
LATE
D
STU
D
GO
L D
GOL
D
GO
L D
SI
LV
E R
SI
L V E R
SI LV
ER
O N STAN
DA
RD MO
DELS,
LEADS 2
3 8, 2
3 8A
& 2
3 6C
ARE TO BE BOLTED TOGET
H E R AN
D TAPE
D.
LEADS 2
2 8A
& 2
41A
ARE TO BE TAPED INDIVI
D U ALL
Y AN
D TIE
D
INT
O HAR
N ESS.
242B
232
K
238
238A
20A CB5
236A
236A
238
A