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Troubleshooting, Caution – Lincoln Electric IM644 Commander 500 User Manual

Page 36

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E-4

TROUBLESHOOTING

E-4

COMMANDER 500

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

Local

Lincoln Authorized Field Service Facility

for technical troubleshooting assistance before you proceed.

CAUTION

OUTPUT PROBLEMS

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

No welding power output.

Welder has output and no control.

No auxiliary power.

1. Welding terminals switch in wrong

position. Place switch in

Always

On

position when welding without

welding terminal control cable.
Refer to Operation chapter for
proper switch function.

1. Local/Remote switch is in wrong

position. Place switch in Local
position to control output at
welder. Place switch in Remote
position to control output remotely.
Refer to Operation chapter for
proper switch function.

2. Poor remote kit connection.

Check connections.

3. Faulty remote kit. Replace if nec-

cessary.

1. Open circuit breakers. Reset

breakers. If breakers keep trip-
ping check connections to auxil-
iary receptacles. Also make sure
load does not exceed receptacles
current rating. Refer to Auxiliary
Connections in the Installation
and Operation chapters.

2. Faulty connections to auxiliary

receptacles. Check connections.

3. Faulty auxiliary circuit wiring.

Contact your

Local Lincoln Authorized

Field Service Facility

for technical

troubleshooting assistance.