Ramsey Winch HD-200 (JERR-DAN) User Manual

Page 15

15. Place thrust washer (item #46) over end of

drum shaft and slide downward until spacer
rests on drum. Press drum downward to
compress springs in gear housing.

Insert keys (item #31) into keyways with
sharp edge of keys pointing outward and
notched end of keys upward. A rubber or
brass mallet will be needed to gently
tap keys into position.

Apply grease to keys and end of shaft.
Place jaw clutch (item #5) over
end of shaft and slide jaw clutch
over keys.

Set clutch housing (item #9) over end of drum shaft. Pull jaw
clutch (item #5) upward, toward clutch housing, enough to allow
yoke, in clutch housing, to fit properly in groove around
jaw clutch.

16. Attach frame assembly

(item #1) using six
capscrews (item #21)
with lockwashers and
two capscrews (item #20)
with lockwasher. Torque
capscrews to 34 ft. lbs.
(46 Nm.) each. Insert plug
(item #36) into bottom of
gear housing. Permatex may
be applied to threads to help
prevent leakage.

Attach adapter rod (item #26) to clutch shaft using pin (item #37).

Pour 3/4 pint of SAE 140 EP gear oil into housing through hole in
top of housing. Insert relief fitting (item #34) into reducer (item
#35). Reducer should then be placed into hole on top of gear

housing. Tighten fitting and reducer securely.