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Ramsey Winch RPH-25000 QUANTUM W/2-SPD MOTOR User Manual

Page 7

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4

MAINTENANCE

Adhering to the following maintenance schedule will keep your winch in top condition and performing as it
should with a minimum of repair.

A. WEEKLY

1.

Check the oil level and maintain it to the oil level plug. If oil is leaking out, determine location and
repair.

2.

Check the pressure relief plug in top of the gear housing. Be sure that it is not plugged. Lubricate
cable with light oil.

B. MONTHLY

1.

Check the winch mounting bolts. If any are missing, replace them and securely tighten any that are
loose. Use grade 5 or better bolts.

2.

Inspect the cable. If the cable has become frayed with broken strands, replace immediately.

C. ANNUALLY

1.

Drain the oil from the winch annually or more often if winch is used frequently.

2.

Fill the winch to the oil level plug with clean kerosene. Run the winch a few seconds with no load in the
reel in direction. Drain the kerosene from the winch.

3.

Refill the winch to the oil level plug with all purpose SAE 80W-140 gear oil.

4.

Inspect frame and surrounding structure for cracks or deformation.

TROUBLE SHOOTING GUIDE

CONDITIONS

POSSIBLE CAUSE

CORRECTION

1. Seals damaged or worn.

1. Replace seal.

2. Too much oil.

2. Drain excess oil. Refer to
OPERATION.

OIL LEAKS FROM WINCH

3. Damaged gaskets.

3. Replace gaskets.

1. Low flow rate

1. Check flow rate. Refer to
SYSTEMS performance
HYDRAULIC SYSTEMS
performance chart page 3.

WINCH RUNS TOO SLOW

2. Hydraulic motor worn out.

2. Replace motor.

CABLE DRUM WILL NOT
FREESPOOL

1. Clutch not disengaged

1. Check air pressure to clutch
cylinder 90 PSI minimum
required-Refer to page 13.

BRAKE WLL NOT RELEASE

1. Air in hydraulic system

1. Bleed air from brake. Refer
to page 12.