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Ramsey Winch RPH-10000 User Manual

Page 9

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6

TROUBLE SHOOTING GUIDE

CONDITIONS

POSSIBLE CAUSE

CORRECTION

DRUM WILL NOT ROTATE

Winch not mounted squarely,

Check mounting. Refer to

AT NO LOAD

causing end bearings to bind up drum. WINCH MOUNTING page 2.

Brake damaged.

Inspect and replace brake.

Gears damaged.

Inspect and replace damaged gears.

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DRUM WILL NOT ROTATE

Load greater than rated

Refer to Specifications pg.1

UNDER LOAD

capacity of winch.

for line pull rating.

Low hydraulic system

Check pressure. Refer to HYDRAULIC

pressure.

SYSTEMS performance charts pg. 4.

Winch not mounted squarely,

Check mounting. Refer to

causing end bearing to bind

WINCH MOUNTING pg. 2.

up drum.

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WINCH RUNS TOO SLOW

Low hydraulic system flow rate.

Check flow rate. Refer to

HYDRAULIC SYSTEMS flow chart page 4.

Motor worn out.

Replace motor.

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DRUM WILL NOT

Clutch not disengaged.

Check OPERATION. Refer to page 5.

FREESPOOL

Check ADJUSTMENT. Refer to page 12.

Winch not mounted squarely,

Check mounting. Refer to WINCH

causing end bearings to bind drum.

MOUNTING pg. 2

Side-mount bolts (item #18,

Check bolt length. Bolt thread MUST NOT

Page 17) too long causing

engage threaded holes in sides of end

binding of ring gear.

bearing by more than the .50 inch thread

depth in the end bearing. Refer to page 15.

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OIL LEAKAGE

Damaged brake housing

Replace gasket. Check for plugged

gasket or breather.

breather. Refer to pgs. 8 & 10.


Damaged brake hub seal.

Replace seal. Refer to pg. 10.

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OIL LEAKAGE FROM

Breather below oil level.

Check oil level.

BREATHER PLUG
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LOADS DRIFT

Brake needs adjusting.

Adjust brake. Refer to pg. 7.

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CABLE BIRDNESTS WHEN

Drag screw improperly

Adjust nylon drag screw.

CLUTCH IS DISENGAGED

adjusted.

Refer to pg. 3.

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EXCESSIVE NOISE

Brake torque too high.

Reduce torque. Refer to page 7.

Hydraulic system flow too high

Check flow rate. Refer to HYDRAULIC

SYSTEMS flow chart pg. 4.

Brake oil level low.

Check oil level, add oil if necessary.


Drum in bind, winch not

Check mounting. Refer to

mounted squarely.

WINCH MOUNTING pg. 2

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DRUM CHATTERS,

Low hydraulic system flow.

Check flow rate. Refer to HYDRAULIC

in "REEL IN" direction

SYSTEMS flow chart pg. 4.

Low hydraulic system

Check relief valve setting. Refer to

relief pressure setting.

HYDRAULIC SYSTEMS pg. 4.