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Operation – Ramsey Winch HD-P8000 FOR NRC User Manual

Page 7

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OPERATION

The best way to get acquainted with how your winch operates is to make test runs before you actually use it. Plan

your test in advance. Remember, you hear your winch as well as see it operate. Get to recognize the sounds of a
light steady pull, a heavy pull, and sounds caused by load jerking or shifting. Avoid conditions where load shifts or
jerks occur, as they may indicate a dangerous situation.

The uneven spooling of cable, while pulling the load, is not a problem, unless there is a cable pileup on one end of

the drum. If this happens, reverse the winch to relieve the load, and move your anchor point further to the center
of the vehicle. After the job is done you can unspool and rewind for a neat lay of the cable.
When pulling a heavy load, place a blanket, jacket, and tarpaulin over the cable about five or six feet behind the

hook. In the event of a broken cable, this will slow the snap back of the cable and could prevent serious injury.

The winch clutch allows rapid unspooling of the cable, from the cable drum, for hooking onto the load. The clutch

is operated by the clutch shifter lever or air shifter.

WARNING: DO NOT DISENGAGE CLUTCH UNDER LOAD!

MANUAL CLUTCH SHIFTER (Refer to dimensional drawing page 13):
TO DISENGAGE CLUTCH: Run the winch in the reverse (reel out) direction until the load is off the cable. Pull handle

out and rotate 90°. With handle in the “DISENGAGED” position, cable may now be free-spooled from the drum.

TO ENGAGE CLUTCH: Pull handle out, rotate 90° and release handle. Run the winch in reverse until the clutch handle
snaps fully into the “ENGAGED” position. DO NOT attempt to pull a load unless the handle is fully at the “ENGAGED”

position.

MAINTENANCE

1. Inspect the cable for damage and lubricate frequently. If the cable becomes frayed with broken strands, replace

immediately. Cable and hook assembly (150’ long cable) P/N 524119 (STD drum) may be purchased from a
Ramsey distributor.
2. Check that the clutch is fully engaging. See OPERATION instructions, above, for the appropriate clutch shifter.

FOR MANUAL CLUTCH ONLY: Monthly, disengage clutch, put several drops of oil on the clutch handle shaft and
work clutch handle IN and OUT several times to lubricate inside the shifter assembly.
3. Check to see that the drum cable does not overrun (“birdnest”) when freespooling. Refer to page 3 if it does.

4. Replace drum bushings and seals if seals begin to seep grease. Refer to the Overhaul Instructions, pages 7-12.

Add additional lubricant, Mobilith SHC 007, to gears and drum bearings if required.

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