Ramsey Winch HD-P10000 User Manual

Page 12

Generously apply grease (MOBILITH SHC 007) to teeth of ring gear (item #29), teeth of planet gears in drum (item #1), and to
bushing (item #13) in gear housing end bearing. Apply a small amount of grease to base of bushing (item #14) on motor end
bearing. Apply grease to teeth of output sun gear (item #8) and input shaft (item #11).
Place end of shaft with output sun gear on it into drum. Rotate shaft to engage planet gears with output sun gear. Place Gear
End Bearing on Drum and engage planet gears with ring gear.
Assemble motor end bearing (item #10) to drum assembly and use tie plates (items #12) and capscrews (items #16) to hold
both end bearings together. Tighten capscrews to 55 ft-lbs (75 Nm).
If necessary, remove and replace the shifter assembly (manual, item #2, or air-cylinder, item #3), as follows:
MANUAL CLUTCH SHIFTER ASSEMBLY
Loosen setscrew (item #20) and jam nut on shifter assembly, then unscrew shifter assembly (item #2). Be sure slot in ring
gear is not aligned with clutch shifter hole. Rotate drum, if necessary, to ensure hole and slot are not aligned.
Reinstall shifter assembly with plunger, jam nut, and handle positioned in gear housing as shown below. Thread assembly (with
handle engaged in cylinder slot) into the gear housing. Pull drum toward the gear end bearing housing to remove play. Hold
drum in position and continue threading the shifter assembly in until the gap between the end of the handle and cylinder is
7/16 +0 -1/16 inch and handle is in the horizontal position (see below). Note: This gap will vary with drum endplay. With the
drum pulled against the motor end housing, the gap should be 3/8 inch.
Lightly tighten jam nut. Rotate drum until handle snaps fully into the engaged position. Pull handle out and rotate 90°. Verify that
drum can be rotated freely (at least one full revolution) with clutch shifter at the DISENGAGED position. Securely tighten jam nut
while holding the handle. Tighten setscrew (item #20) securely. Re-check clutch operation as described on page 5.
AIR CYLINDER SHIFTER ASSEMBLY
Loosen set screw (item #20) to remove shifter assembly (item #3). To reinstall, place 1 or 2 shims (items #44) over plunger
and thread shifter assembly into gear end housing. Add or remove shims to orient ports for pneumatic connections. Ports
should point down (below horizontal). Tighten setscrew. Check for clutch operation as described on page 5.
If the light assembly (item #2) or light switch (item #48) needs to be replaced, refer to the schematic on page 15 for electrical
connections and disassemble and reassemble as shown below.

JAM NUT

PLUNGER

AIR-CYLINDER

CLUTCH SHIFTER

MANUAL CLUTCH
SHIFTER

MANUAL CLUTCH ADJUSTMENT

HANDLE (HORIZONTAL)

CYLINDER

LIGHT SWITCH

LIGHT ASSEMBLY